Methods for electric bus charging to increase battery life

Patent metadata

Field	Value
Publication number	US-9496735-B2
Application number	US-201113825531-A
Country	US
Kind code	B2
Filing date	Sep 21, 2011
Priority date	Sep 21, 2010
Publication date	Nov 15, 2016
Grant date	Nov 15, 2016

Abstract

The invention provides for an energy storage system that has a first plurality of battery cells that each are capable of a first C-rate. The plurality of battery cells can be charged at an equivalent rate on a kWh/minute basis as a second plurality of battery cells that each are capable of second C-rate, with the second C-rate being higher than the first C-rate. The first plurality of battery cells may have an energy storage capacity which is approximately twice the energy storage capacity for the second plurality of cells.

First claim

What is claimed is:

1. A method of charging an energy storage system of an electric bus at a charging station, the bus being configured to operate along a route and be charged at multiple charging events along the route, the method comprising:
electrically connecting the bus with the charging station for a first charging event of the multiple charging events;
receiving, at a control system, information relating to charging, the information including at least (a) a current state of charge of the bus and (b) information related to the route of the bus;
determining using the control system, based at least on the received information, an amount of energy needed by the bus until a second charging event, the second charging event being a charging event subsequent to the first charging event; and
charging the energy storage system with the determined amount of energy at the first charging event, wherein the charging includes:
(i) providing a first amount of energy to the energy storage system, the first amount of energy being smaller than the determined amount of energy;
(ii) discharging a second amount of energy from the energy storage system after providing the first amount of energy, the second amount of energy being smaller than the first amount of energy; and
(iii) providing a third amount of energy to the energy storage system after the discharging, the third amount of energy being a remaining amount of energy needed to charge the energy storage system with the determined amount of energy; and

electrically disconnecting the bus from the charging station after the first charging event.

2. The method of claim 1 , wherein the determining further includes establishing what charging rate should be used to provide the determined amount of energy.

3. The method of claim 1 , wherein the receiving information further includes receiving information related to (c) a current time of day of the first charging event, and (d) a forecasted weather along the route of the bus.

4. The method of claim 3 , wherein the receiving information further includes receiving information related to (e) the demand rate of electricity supplied to the charging station at the current time.

5. The method of claim 1 , wherein the receiving information further includes receiving information related to a route profile of the bus between the first charging event and the second charging event.

6. The method of claim 1 , wherein the receiving information further includes receiving information related to a load on the utility grid supplying the charging station during the first charging event.

7. The method of claim 1 , wherein the receiving information includes receiving information from the bus and receiving information from an external source remote from the bus and the charging station.

8. The method of claim 1 , wherein determining the amount of energy includes determining the amount of energy based on at least a forecasted weather condition along the route of the bus.

9. The method of claim 8 , wherein determining the amount of energy includes increasing the determined amount of energy when hot weather is forecasted compared to when cooler weather is forecasted.

10. The method of claim 1 , wherein determining the amount of energy includes increasing the determined amount of energy during the night and early morning as compared to other times.

11. A method of charging an energy storage system of an electric bus at a charging station, the bus being configured to operate along a route and be charged at a first charging event and a second charging event subsequent to the first charging event along the route, the method comprising:
electrically connecting the bus with the charging station for the first charging event;
receiving, at a control system, information relating to charging, the information including at least (a) a current state of charge of the bus, (b) distance to the second charging event, and (c) demand rate of electricity at a current time;
determining using the control system, based at least on the received information, (i) an amount of energy needed by the bus to reach the second charging event and (ii) a rate of charging; and
charging the energy storage system with the determined amount of energy during the first charging event, wherein the charging includes:
(i) providing a first amount of energy to the energy storage system at the determined rate, the first amount of energy being smaller than the determined amount of energy;
(ii) discharging a second amount of energy from the energy storage system after providing the first amount of energy, the second amount of energy being smaller than the first amount of energy; and
(iii) providing a third amount of energy to the energy storage system after the discharging, the third amount of energy being a remaining amount of energy needed to charge the energy storage system with the determined amount of energy; and

electrically disconnecting the bus from the charging station after the first charging event.

12. The method of claim 11 , wherein the receiving information further includes receiving information related to (d) a forecasted weather along the route of the bus, and (e) information related to the route of the bus.

13. The method of claim 12 , wherein determining the amount of energy needed by the bus includes increasing the determined amount of energy when hot weather is forecasted compared to when cooler weather is forecasted.

14. The method of claim 11 , wherein determining the amount of energy needed by the bus further includes determining the amount of energy based on historical passenger load data of the bus.

15. The method of claim 11 , wherein determining the amount of energy needed by the bus further includes determining the amount of energy based on an historical HVAC usage data of the bus.

16. A method of charging an energy storage system of an electric bus at a charging station, the bus being configured to be charged at multiple charging events along a route, the method comprising:
electrically connecting the bus with the charging station for a first charging event of the multiple charging events;
receiving, at a control system, information relating to charging, the information including at least (a) a current state of charge of the bus (b) information related to the route of the bus, (c) forecasted weather along the route, and (d) a current cost of electricity;
determining using the control system, based at least on the received information, (i) an amount of energy needed by the bus until a second charging event subsequent to the first charging event, and (ii) a charging rate; and
charging the energy storage system with the determined amount of energy during the first charging event, wherein the charging includes:
(i) providing a first amount of energy to the energy storage system, the first amount of energy being smaller than the determined amount of energy;
(ii) discharging a second amount of energy from the energy storage system after providing the first amount of energy, the second amount of energy being smaller than the first amount of energy; and
(iii) providing a third amount of energy to the energy storage system after the discharging, the third amount of energy being a remaining amount of energy needed to charge the energy storage system with the determined amount of energy; and

electrically disconnecting the bus from the charging station after the first charging event.

17. The method of claim 16 , wherein determining the amount of energy needed by the bus includes increasing the determined amount of energy when

Assignees

• Sarkar Reuben
• Mcgrath Seamus
• Finnern Michael Alan
• Proterra Inc

Inventors

• Sarkar Reuben
• Mcgrath Seamus
• Finnern Michael Alan

Classifications

• B60L58/16

  responding to battery ageing, e.g. to the number of charging cycles or the state of health [SoH] · CPC title

• B60L53/18

  Cables specially adapted for charging electric vehicles · CPC title

• H02J7/865

  Battery or charger load switching, e.g. concurrent charging and load supply (H02J7/50 takes precedence) · CPC title

• B60L50/64

  Constructional details of batteries specially adapted for electric vehicles · CPC title

• B60L55/00

  Arrangements for supplying energy stored within a vehicle to a power network, i.e. vehicle-to-grid [V2G] arrangements · CPC title