Opal glasses for light extraction

Patent metadata

Field	Value
Publication number	US-9496521-B2
Application number	US-201514966485-A
Country	US
Kind code	B2
Filing date	Dec 11, 2015
Priority date	Nov 10, 2011
Publication date	Nov 15, 2016
Grant date	Nov 15, 2016

Abstract

Opal glass compositions and devices incorporating opal glass compositions are described herein. The compositions solve problems associated with the use of opal glasses as light-scattering layers in electroluminescent devices, such as organic light-emitting diodes. In particular, embodiments solve the problem of high light absorption within the opal glass layer as well as the problem of an insufficiently high refractive index that results in poor light collection by the layer. Particular devices comprise light-emitting diodes incorporating light scattering layers formed of high-index opal glasses of high light scattering power that exhibit minimal light attenuation through light absorption within the matrix phases of the glasses.

First claim

What is claimed is:

1. An electroluminescent device comprising a light-scattering layer for enhancing the extraction of light from the device, wherein the light-scattering layer comprises an opal glass having a refractive index greater than 1.6 and a matrix attenuation coefficient below 0.04 cm −1 at a light wavelength of 400 nm.

2. An OLED device comprising adjoining electron transport and hole transport layers, a transparent electrode in contact with at least one of the transport layers, and a light-scattering layer in contact with the transparent electrode, wherein the light-scattering layer comprises an opal glass of Li 2 O—TiO 2 —SiO 2 composition or Li 2 O—TiO 2 —SiO 2 —P 2 O 5 composition comprising a vitreous or amorphous light-scattering TiO 2 phase, the glass having a refractive index greater than 1.6 and an attenuation coefficient not exceeding 0.04 cm −1 at a light wavelength of 400 nm.

3. An OLED device in accordance with claim 2 , wherein the opal glass has a composition comprising less than 0.1% total weight of oxides of iron, nickel, chromium, and manganese.

4. An OLED device in accordance with claim 2 wherein the opal glass has a refractive index of at least 1.8.

5. An OLED device in accordance with claim 2 wherein the opal glass has a composition comprising, in weight percent, about 60-85 SiO 2 , 10-30 TiO 2 , and 5-15 Li 2 O.

6. An OLED device in accordance with claim 5 wherein the opal glass further comprises, in weight percent, up to about 10% total of oxides selected from the group consisting of B 2 O 3 , Al 2 O 3 , Na 2 O K 2 O, and/or CaO, and up to about 5% total of oxides selected from the group consisting of MgO and Al 2 O 3 .

7. An OLED device in accordance with claim 5 wherein the opal glass further comprises at least one refractive-index-modifying constituent selected from the group consisting of La 2 O 3 , Nb 2 O 5 , Ta 2 O 5 , PbO and Bi 2 O 3 .

8. An OLED device in accordance with claim 2 wherein the opal glass light-scattering layer comprising the TiO 2 light-scattering phase is free of specular transmission and exhibits substantially wavelength-independent Lambertian scattering.

9. An opal glass sheet of Li 2 O—TiO 2 —SiO 2 or Li 2 O—TiO 2 —SiO 2 —P 2 O 5 composition comprising a vitreous or crystalline TiO 2 light scattering phase and having a thickness not exceeding 500 μm, a refractive index of at least 1.6, and attenuation coefficient below 0.04 cm −1 at a light wavelength of 400 nm.

10. An opal glass sheet in accordance with claim 9 having a composition containing, in weight percent, less than 0.1% total of oxides of transition metals selected from the group consisting of iron, nickel, chromium and mangnese.

11. An opal glass sheet in accordance with claim 9 having a thickness not exceeding 500 μm and having a refractive index of at least 1.8.

12. An opal glass sheet in accordance with claim 9 having a composition comprising, in weight percent, about 60-85 SiO 2 , 10-30 TiO 2 , and 5-15 Li 2 O.

13. An opal glass sheet in accordance with claim 12 further comprising, in weight percent, up to about 10% total of oxides selected from the group consisting of B 2 O 3 , Al 2 O 3 , Na 2 O K 2 O, and/or CaO, and up to about 5% total of oxides selected from the group consisting of MgO and Al 2 O 3 .

14. An opal glass sheet in accordance with claim 12 wherein the glass phase contains at least one refractive-index-modifying constituent selected from the group consisting of La 2 O 3 , Nb 2 O 5 , Ta 2 O 5 , PbO and Bi 2 O 3 .

15. An opal glass sheet in accordance with claim 12 having a melting temperature not exceeding 1400° C.

16. An opal glass sheet in accordance with claim 12 having a thickness in the range of 50-100 μm.

Assignees

• Corning Inc

Inventors

• Beall George Halsey
• Cornejo Ivan A
• Ellison Adam James
• Kohnke Glenn Eric
• Lamberson Lisa Ann

Classifications

• H10H20/882

  Scattering means (H10H20/82 takes precedence) · CPC title

• H10H20/855

  Optical field-shaping means, e.g. lenses · CPC title

• H01L2251/558

  Electricity · mapped topic

• H01L33/58

  Electricity · mapped topic

• H01L2251/305

  Electricity · mapped topic