Photovoltaic devices and method of making

Patent metadata

Field	Value
Publication number	US-9496446-B2
Application number	US-201213362813-A
Country	US
Kind code	B2
Filing date	Jan 31, 2012
Priority date	Jan 31, 2012
Publication date	Nov 15, 2016
Grant date	Nov 15, 2016

Abstract

A photovoltaic device is presented. The photovoltaic device includes a transparent conductive layer; a window layer disposed on the transparent conductive layer; and an absorber layer disposed on the window layer. The window layer includes a low-diffusivity layer disposed adjacent to the transparent conductive layer and a high-diffusivity layer interposed between the low-diffusivity layer and the absorber layer. Method of making a photovoltaic device is also presented.

First claim

What is claimed is:

1. A photovoltaic device, comprising:
a transparent conductive layer;
a window layer disposed on the transparent conductive layer; and an absorber layer disposed on the window layer; wherein the window layer comprises cadmium sulfide, indium sulfide, zinc sulfide, zinc telluride, zinc selenide, cadmium selenide, oxygenated cadmium sulfide, copper oxide, zinc oxihydrate, or combinations thereof;
wherein the window layer comprises a low-diffusivity layer disposed in direct contact with the transparent conductive layer and a high-diffusivity layer interposed between the low-diffusivity layer and the absorber layer;
wherein the high-diffusivity layer comprises one or more of a smaller median grain size, greater voids fraction, or lower effective density than the low-diffusivity layer.

2. A photovoltaic device, comprising:
a transparent conductive layer;
a window layer disposed on the transparent conductive layer; and an absorber layer disposed on the window layer; wherein the window layer comprises cadmium sulfide, indium sulfide, zinc sulfide, zinc telluride, zinc selenide, cadmium selenide, oxygenated cadmium sulfide, copper oxide, zinc oxihydrate, or combinations thereof;
wherein the window layer comprises a low-diffusivity layer disposed in direct contact with the transparent conductive layer and a high-diffusivity layer interposed between the low-diffusivity layer and the absorber layer;
wherein a median grain size in the low-diffusivity layer is greater than a median grain size in the high-diffusivity layer.

3. The photovoltaic device of claim 1 ,
wherein a concentration of oxygen in the high-diffusivity layer is greater than a concentration of oxygen in the low-diffusivity layer.

4. The photovoltaic device of claim 3 , wherein the median grain size in the low-diffusivity layer is greater than the median grain size in the high-diffusivity layer.

5. A photovoltaic device, comprising:
a transparent conductive layer;
a window layer disposed on the transparent conductive layer; and an absorber layer disposed on the window layer; wherein the window layer comprises cadmium sulfide, indium sulfide, zinc sulfide, zinc telluride, zinc selenide, cadmium selenide, oxygenated cadmium sulfide, copper oxide, zinc oxihydrate, or combinations thereof;
wherein the window layer comprises a low-diffusivity layer disposed in direct contact with the transparent conductive layer and a high-diffusivity layer interposed between the low-diffusivity layer and the absorber layer;
wherein a void fraction in the high-diffusivity layer is greater than a void fraction in the low-diffusivity layer.

6. A photovoltaic device, comprising:
a transparent conductive layer;
a window layer disposed on the transparent conductive layer; and an absorber layer disposed on the window layer; wherein the window layer comprises cadmium sulfide, indium sulfide, zinc sulfide, zinc telluride, zinc selenide, cadmium selenide, oxygenated cadmium sulfide, copper oxide, zinc oxihydrate, or combinations thereof;
wherein the window layer comprises a low-diffusivity layer disposed in direct contact with the transparent conductive layer and a high-diffusivity layer interposed between the low-diffusivity layer and the absorber layer;
wherein an effective density of the low-diffusivity layer is greater than an effective density of the high-diffusivity layer.

7. The photovoltaic device of claim 1 , wherein the high-diffusivity layer is disposed adjacent to the low-diffusivity layer and the absorber layer.

8. The photovoltaic device of claim 1 , wherein the high-diffusivity layer is disposed adjacent to the absorber layer, and a plurality of layers is interposed between the low-diffusivity layer and the high-diffusivity layer, and
wherein one or more of oxygen concentration, cadmium sulfate concentration, and void fraction in the plurality of layers increases in a direction away from the low-diffusivity layer and towards the high-diffusivity layer.

9. The photovoltaic device of claim 1 , wherein the high-diffusivity layer is disposed adjacent to the absorber layer, and a plurality of layers is interposed between the low-diffusivity layer and the high-diffusivity layer, and
wherein one or both of median grain size and effective density in the plurality of layers decreases in a direction away from the low-diffusivity layer and towards the high-diffusivity layer.

10. The photovoltaic device of claim 1 , wherein the window layer further comprises a second low-diffusivity layer interposed between the absorber layer and the high-diffusivity layer.

11. The photovoltaic device of claim 2 , wherein the median grain size in the low-diffusivity layer is in a range from about 20 nanometers to about 200 nanometers.

12. The photovoltaic device of claim 2 , wherein the median grain size in the high-diffusivity layer is in a range less than about 20 nanometers.

13. The photovoltaic device of claim 3 , wherein the concentration of oxygen in the high-diffusivity layer is in a range from about 4 molar percent to about 25 molar percent.

14. The photovoltaic device of claim 3 , wherein the concentration of oxygen in the low-diffusivity layer is in a range up to about 4 molar percent.

15. The photovoltaic device of claim 3 , wherein the low-diffusivity layer is substantially free of oxygen.

16. The photovoltaic device of claim 1 , wherein the absorber layer comprises cadmium telluride, cadmium zinc telluride, cadmium sulfur telluride, cadmium manganese telluride, cadmium magnesium telluride, copper indium sulfide, copper indium gallium selenide, copper indium gallium sulfide, or combinations thereof.

17. The photovoltaic device of claim 1 , wherein the low-diffusivity layer and the high-diffusivity layer comprise substantially the same semiconductor material.

18. The photovoltaic device of claim 1 , wherein the low-diffusivity layer and the high-diffusivity layer substantially comprise cadmium sulfide.

19. A photovoltaic device, comprising:
a transparent conductive layer disposed on a support;
a window layer disposed on the transparent conductive layer; and
an absorber layer disposed on the window layer; wherein the window layer comprises cadmium sulfide, indium sulfide, zinc sulfide, zinc telluride, zinc selenide, cadmium selenide, oxygenated cadmium sulfide, copper oxide, zinc oxihydrate, or combinations thereof;
wherein the window layer comprises a first high-diffusivity layer disposed in direct contact with the transparent conductive layer, a second high-diffusivity layer disposed in direct contact with the absorber layer, and a low-diffusivity layer interposed between the first and second high-diffusivity layers;
wherein the high-diffusivity layers comprise one or more of a smaller median grain size, greater void fraction, or lower effective density than the low-diffusivity layer.

20. A The photovoltaic device of claim 1 , wherein:
the window layer includes at least one sulfur-containing compound; and
the absorber layer includes at least one tellurium-containing compound.

Assignees

• Cao Jinbo
• Korevaar Bastiaan Arie
• Zhong Dalong
• Rojo Juan Carlos
• Xin Qianqian
• Yakimov Aharon
• Peng Hongying
• First Solar Inc

Inventors

• Cao Jinbo
• Korevaar Bastiaan Arie
• Zhong Dalong
• Rojo Juan Carlos
• Xin Qianqian
• Yakimov Aharon
• Peng Hongying

Classifications

• Y02E10/543

  Solar cells from Group II-VI materials · CPC title

• H01L31/0749

  Electricity · mapped topic

• Y02E10/541

  CuInSe2 material PV cells · CPC title

• H01L31/073 Primary

  Electricity · mapped topic

• Y02P70/521

  Cross-Sectional Technologies · mapped topic