Subsea energy storage for blow out preventers (BOP)

Patent metadata

Field	Value
Publication number	US-9494007-B2
Application number	US-201314074602-A
Country	US
Kind code	B2
Filing date	Nov 7, 2013
Priority date	Nov 7, 2012
Publication date	Nov 15, 2016
Grant date	Nov 15, 2016

Abstract

A subsea energy storage for well control equipment, wherein stored energy near a well on the sea floor monitors and activates well control equipment independently of, or in conjunction with, hydraulic energy. Energy to the subsea energy storage can be supplied by surface umbilical, remotely-operated vehicle, or by subsea electrical generation from stored hydraulic energy. Stored electrical energy may also recharge stored hydraulic energy. A subsea control system is configured to record data, compare the data to predetermined event signatures, and operate the well control equipment with stored electrical energy.

First claim

What is claimed is:

1. A method, comprising:
storing electrical energy near a well on a sea floor in an energy storage device, wherein the energy storage device is configured to provide stored electrical energy;
storing hydraulic energy near the well on the sea floor in a hydraulic energy storage tank, wherein the hydraulic energy storage tank is configured to provide stored hydraulic energy to operate a shear ram;
operating a pump from the stored electrical energy to generate the stored hydraulic energy; and
activating the shear ram with a combination of the stored electrical energy and the stored hydraulic energy by:
activating the shear ram with the stored electrical energy to move the shear ram a first distance; and
activating the shear ram with the stored hydraulic energy to move the shear ram a second distance.

2. The method of claim 1 , wherein the first distance is less than the second distance.

3. The method of claim 1 , wherein the first distance is a portion of a path the shear ram traverses before contacting an obstruction.

4. The method of claim 3 , wherein the obstruction is a drill pipe.

5. The method of claim 1 , further comprising:
storing hydraulic medium at ambient pressure near the well on the sea floor; and
pressurizing the hydraulic medium with the subsea pump powered by the stored electrical energy.

6. The method of claim 5 , further comprising receiving ambient-pressure hydraulic medium from a remotely-operated vehicle (ROV).

7. The method of claim 1 , further comprising:
receiving pressurized hydraulic medium from a remotely-operated vehicle (ROV); and
operating the subsea pump as a generator from the received pressurized hydraulic medium to recharge the stored electrical energy.

8. The method of claim 1 , further comprising returning hydraulic medium to be re-used in the shear ram.

9. The method of claim 1 , further comprising:
receiving data from a sensor near the well; and
activating the shear ram based on data received from the sensor.

10. The method of claim 9 , wherein data is wirelessly received from the sensor near the well.

11. The method of claim 9 , further comprising:
recording data from the sensor for a period of time;
comparing the recorded data to at least one of a predetermined event signature and a historical event signature; and
determining an event has occurred based on the step of comparing.

12. The method of claim 9 , further comprising determining the state of health of a blowout preventer (BOP) containing the shear ram.

13. The method of claim 12 , further comprising indicating the state of health of the blowout preventer (BOP) containing the shear ram.

14. An apparatus, comprising:
a shear ram;
a subsea electrical power supply coupled to the shear ram and configured to operate the shear ram and configured to provide stored electrical energy;
a hydraulic reservoir configured to provide stored hydraulic energy;
a hydraulic line coupled to the hydraulic reservoir and coupled to the shear ram, the hydraulic line configured to supply the shear ram with the stored hydraulic energy; and
a control system configured to perform steps comprising:
operating the subsea electrical power supply to move the shear ram a first distance using the stored electrical energy; and
operating a hydraulic actuator to move the shear ram a second distance using the stored hydraulic energy.

15. The apparatus of claim 14 , further comprising:
a hydraulic valve; and
a hydraulic actuator coupled to the hydraulic valve,
wherein the control system is coupled to the hydraulic actuator and coupled to the subsea electrical power supply, the control system being configured to operate the shear ram with stored electrical energy from the subsea electrical power supply and with stored hydraulic energy from the hydraulic line.

16. The apparatus of claim 15 , in which the control system comprises a control board having a memory and a processor.

17. The apparatus of claim 14 , further comprising a sensor coupled to the control system, in which the control system is configured to activate the shear ram based, at least in part, on data received from the sensor.

18. The apparatus of claim 17 , in which the sensor is wirelessly coupled to the control system.

19. The apparatus of claim 17 , in which the sensor comprises as least one of a humidity sensor, a temperature sensor, a pressure sensor, a vibration sensor, an accelerometer, and a flow sensor.

20. The apparatus of claim 17 , in which the control system is further configured to:
record data from the sensor for a period of time;
compare the recorded data to at least one of a predetermined event signature and a historical event signature; and
determine an event has occurred based on the step of comparing.

21. The apparatus of claim 20 , further comprising an indicator configured to display the state of health of a component of the shear ram.

22. The apparatus of claim 14 , in which the subsea electrical power supply is configured to independently operate the shear ram.

23. The apparatus of claim 14 , further comprising a subsea pump coupled to the hydraulic line and coupled to the subsea electrical power supply, the subsea pump configured to generate hydraulic pressure in the hydraulic line from the stored electrical energy in the subsea electrical power supply.

24. The apparatus of claim 23 , in which the hydraulic reservoir comprises an ambient-pressure hydraulic reservoir, and in which the subsea pump is configured to pressurize hydraulic medium of the ambient-pressure hydraulic reservoir to operate the hydraulic line.

25. The apparatus of claim 23 , further comprising a port configured to receive ambient-pressure hydraulic medium from a remotely-operated vehicle.

26. The apparatus of claim 23 , further comprising a port configured to receive pressurized hydraulic medium from a remotely-operated vehicle (ROV), in which the subsea pump is configured to operate as a generator to recharge the subsea electrical power supply from the received pressured hydraulic medium.

27. The apparatus of claim 14 , in which the shear ram is wirelessly coupled to the control system.

Assignees

• Transocean Sedco Forex Ventures Ltd
• Aspin Kemp & Ass Holding Corp

Inventors

• Bourgeau Edward Peter Kenneth
• Aspin Jason

Classifications

• E21B33/064 Primary

  specially adapted for underwater well heads · CPC title

• E21B33/063

  for shearing drill pipes (cutting of wireline E21B29/04) · CPC title

• E21B41/0007

  for underwater installations (E21B41/005, E21B41/04, E21B41/06, E21B41/08, E21B41/10 take precedence) · CPC title

• E21B33/0355 Primary

  Control systems, e.g. hydraulic, pneumatic, electric, acoustic, for submerged well heads · CPC title