Red phosphor, method for producing red phosphor, white light source, illuminating device, and liquid crystal display device

Patent metadata

Field	Value
Publication number	US-9493701-B2
Application number	US-201414329793-A
Country	US
Kind code	B2
Filing date	Jul 11, 2014
Priority date	Dec 28, 2010
Publication date	Nov 15, 2016
Grant date	Nov 15, 2016

Abstract

A red phosphor of high efficiency and a method for producing it are provided. A white light source and an illumination device that allow illumination with the pure white color using the red phosphor are also provided. In addition, a liquid crystal display device using the red phosphor and exhibiting good color reproducing performance is provided. The red phosphor contains an element A, europium (Eu), silicon (Si), carbon (C), oxygen (O) and nitrogen (N) in the ratios of the numbers of atoms of the following compositional formula (1):

[Chemical Formula 1]

[A (m-x) Eu x ][Si (9-y) C y ]O n N [12-2(n-m)/3]    compositional formula (1)

where the element A is at least one of magnesium (Mg), calcium (Ca), strontium (Sr) and barium (Ba), and where m, x and n in the compositional formula (1) satisfy the relationships of 3<m<5, 0<x<1, 0<y<2 and 0<n<10 (FIG. 5 A).

First claim

The invention claimed is:

1. A method for producing a red phosphor comprising:
mixing a carbonate of an element A, europium nitride, silicon nitride and melamine to form a mixture so that the element A, europium (Eu), silicon (Si) and carbon (C) have the ratios of the numbers of atoms according to the compositional formula (1):
[Chemical Formula 2]
[A (m-x) Eu x ][Si (9-y) C y ]O n N [12-2(n-m)/3]    compositional formula (1)

 where the element A is at least one of magnesium (Mg), calcium (Ca), strontium (Sr) and barium (Ba), and where m, x, y and n in the compositional formula (1) satisfy the relationships of 3<m<5, 0<x<1, 0<y<9 and 0<n<10;
sintering the mixture to a sintered product; and
pulverizing the sintered product,
wherein the ratio of the intensity of a peak existing at a position of the diffraction angle of 36.0° to 36.6° to that at a position of the diffraction angle of 35.0° to 36.0° in an X-ray diffraction pattern is 0.58 or higher.

2. The method for producing a red phosphor according to claim 1 , wherein the alkali earth metal element A includes at least calcium (Ca) and strontium (Sr) and wherein, with a ratio α of the number of atoms of Ca, a ratio β of the number of atoms of Sr and with a ratio γ of another element of the group II, the relationships (m=α+β+γ) and 0≦α/(α+β)≦0.3 are met.

3. A white light source comprising:
a blue light emitting diode provided on a device substrate; and
a kneaded mass arranged on the blue light emitting diode,
wherein the kneaded mass is a mass of a transparent resin obtained on kneading a red phosphor and a green phosphor together,
wherein the red phosphor containing an element A, europium (Eu), silicon (Si), carbon (C), oxygen (O) and nitrogen (N) in ratios of the numbers of atoms of the following compositional formula (1):
[Chemical Formula 1]
[A (m-x) Eu x ][Si (9-y) C y ]O n N [12-2(n-m)/3]    compositional formula (1)

 where the element A is at least one of magnesium (Mg), calcium (Ca), strontium (Sr) and barium (Ba), and where m, x, y and n in the compositional formula (1) satisfy the relationships of 3<m<5, 0<x<1, 0<y<9 and 0<n<10, and
wherein the ratio of the intensity of a peak existing at a position of the diffraction angle of 36.0° to 36.6° to that at a position of the diffraction angle of 35.0° to 36.0° in an X-ray diffraction pattern is 0.58 or higher.

4. The white light source according to claim 3 , wherein the alkali earth metal element A includes at least calcium (Ca) and strontium (Sr) and wherein, with a ratio α of the number of atoms of Ca, a ratio β of the number of atoms of Sr and with a ratio γ of another element of the group II, the relationships (m=α+β+γ) and 0≦α/(α+β)≦0.3 are met.

5. An illumination device comprising:
a plurality of white light sources arranged on an illumination substrate, each white light source including a blue light emitting diode provided or a device substrate; and
a kneaded mass arranged cm the blue light emitting diode,
wherein the kneaded mass is a mass of to transparent resin obtained on kneading a red phosphor and a green phosphor together,
wherein the red phosphor containing an element A, europium (Eu), silicon (Si), carbon (C), oxygen (O) and nitrogen (N) in ratios of the numbers of atoms of the following compositional formula (1):
[Chemical Formula 4]
[A (m-x) Eu x ][Si (9-y) C y ]O n N [12-2(n-m)/3]    compositional formula (1)

 where the element A is at least one of magnesium (Mg), calcium (Ca), strontium (Sr) and barium (Ba), and where m, x, y and n in the compositional formula (1) satisfy the relationships of 3<m<5, 0<x<1, 0<y<9 and 0<n<10, and
wherein the ratio of the intensity of a peak existing at a position of the diffraction angle of 36.0° to 36.6° to that at a position of the diffraction angle of 35.0° to 36.0° in an X-ray diffraction pattern is 0.58 or higher.

6. The illumination device according to claim 5 , wherein the alkali earth metal element A includes at least calcium (Ca) and strontium (Sr) and wherein, with a ratio α of the number of atoms of Ca, a ratio β of the number of atoms of Sr and with a ratio γ of another element of the group II, the relationships (m=α+β+γ) and 0≦α/(α+β)≦0.3 are met.

7. A liquid crystal display comprising:
a liquid crystal display panel; and
a backlight obtained using a plurality of white light sources, the backlight illuminating the liquid crystal display panel;
each white light source including a blue light emitting diode provided on a device substrate; and
a kneaded mass arranged on the blue light emitting diode,
wherein the kneaded mass is a mass of a transparent resin obtained on kneading a red phosphor and a green phosphor together,
wherein the red phosphor containing an element A, europium (Eu), silicon (Si), carbon (C), oxygen (O) and nitrogen (N) in ratios of the numbers of atoms of the following compositional formula (1):
[Chemical Formula 5]
[A (m-x) Eu x ][Si (9-y) C y ]O n N [12-2(n-m)/3]    compositional formula (1)

 where the element A is at least one of magnesium (Mg), calcium (Ca), strontium (Sr) and barium (Ba), and where m, x, y and n in the compositional formula (1) satisfy the relationships of 3<m<5, 0<x<1, 0<y<9 and 0<n<10, and
wherein the ratio of the intensity of a peak existing at a position of the diffraction angle of 36.0° to 36.6° to that at a position of the diffraction angle of 35.0° to 36.0° in an X-ray diffraction pattern is 0.58 or higher.

8. The liquid crystal display according to claim 7 , wherein the alkali earth metal element A includes at least calcium (Ca) and strontium (Sr) and wherein, with a ratio α of the number of atoms of Ca, a ratio β of the number of atoms of Sr and with a ratio γ of another element of the group II, the relationships (m=α+β+γ) and 0≦α/(α+β)≦0.3 are met.

Assignees

• Dexerials Corp

Inventors

• Izawa Takamasa
• Akiho Hiraku
• Kusunoki Tsuneo
• Igarashi Takahiro
• Kanno Masaki

Classifications

• H10W74/00

  Encapsulations, e.g. protective coatings · CPC title

• C09K11/77347

  Silicon Nitrides or Silicon Oxynitrides · CPC title

• H10H20/8512

  Wavelength conversion materials · CPC title

• H01L2924/00014

  Electricity · mapped topic

• H01L2924/00012

  Electricity · mapped topic