Cationic polymerization process for the synthesis of nano-structured polymers containing graphene

Patent metadata

Field	Value
Publication number	US-9493594-B2
Application number	US-201414892787-A
Country	US
Kind code	B2
Filing date	May 20, 2014
Priority date	May 22, 2013
Publication date	Nov 15, 2016
Grant date	Nov 15, 2016

Abstract

A cationic polymerization process for the synthesis of nano-structured polymers containing graphene which comprises reacting graphite oxide dispersed in a solvent by means of ultrasounds, with at least one vinyl monomer and at least one vinyl aromatic monomer, in the presence of at least one strong inorganic acid and suitable for activating a cationic polymerization, wherein: —said graphite oxide contains from 5% to 60% by weight of bound oxygen, —said vinyl monomer contains at least one carboxylic group wherein the ratio between oxygen bound to the oxide and carboxylic groups ranges from 1:10 to 10:1 in moles per mole, and—the ratio between said vinyl aromatic monomer and the sum of the quantity of graphite oxide and vinyl monomer containing carboxylic groups ranges from 50% to 99% by weight.

First claim

The invention claimed is:

1. A cationic polymerization process for the synthesis of nano-structured polymers containing graphene which comprises reacting graphite oxide dispersed in a solvent by means of ultrasounds, with at least one vinyl monomer and at least one vinyl aromatic monomer, in the presence of at least one strong inorganic acid suitable for activating a cationic polymerization, wherein:
said graphite oxide contains from 5% to 60% by weight of bound oxygen,
said vinyl monomer contains at least one carboxylic group wherein the ratio between oxygen bound to the oxide and carboxylic groups ranges from 1:10 to 10:1 in moles per mole, and
the ratio between said vinyl aromatic monomer and the sum of the quantity of graphite oxide and vinyl monomer containing carboxylic groups ranges from 50% to 99% by weight.

2. The process according to claim 1 , wherein the graphite oxide is dispersed in a solvent by means of ultrasounds together with at least one inorganic acid and at least one vinyl monomer containing carboxylic groups, said dispersion is then concentrated by totally or partially evaporating the solvent, and at least one vinyl aromatic monomer is subsequently added to allow the cationic polymerization to take place.

3. The process according to claim 1 , wherein the graphite oxide is dispersed in a solvent, by means of ultrasounds, at least one inorganic acid is then added, said dispersion is subsequently concentrated by totally or partially evaporating the solvent, and, after concentration, the vinyl monomer containing carboxylic groups and the vinyl aromatic monomer are subsequently added to allow the cationic polymerization to take place.

4. The process according to claim 1 , wherein the graphite oxide contains from 15% to 50% by weight of bound oxygen.

5. The process according to claim 4 , wherein the graphite oxide contains from 20% to 30% by weight of bound oxygen.

6. The process according to claim 1 , wherein the vinyl aromatic monomer is selected from those having general formula (I):

wherein
R is a hydrogen or a methyl group,
n is zero or an integer ranging from 1 to 5,
Y is a halogen, a saturated or unsaturated alkyl radical or an alkoxyl radical having from 1 to 4 carbon atoms.

7. The process according to claim 1 , wherein the vinyl monomer is selected from derivatives of acrylic and methacrylic acids.

8. The process according to claim 1 , wherein the solvent is selected from solvents used for the esterification reaction of carboxylic acids, or derivatives thereof, with alcohols.

9. The process according to claim 8 , wherein the solvent is selected from tetrahydrofuran, dioxane, dimethyl sulfoxide, ethylbenzene, toluene, xylene or propylbenzene.

10. The process according to claim 1 , wherein the strong inorganic acid, pure or in aqueous solution, is selected from sulfuric acid, nitric acid, hydrogen halide acid, ortho-phosphoric acid.

11. The process according to claim 1 , wherein a temperature of the dispersion of graphite oxide in the solvent by means of ultrasounds ranges from 50° C. to 100° C.

12. The process according to claim 1 , wherein a temperature of the dispersion of graphite oxide in the solvent by means of ultrasounds ranges from 0° C. to 80° C.

13. The process according to claim 1 , wherein a frequency of the ultrasounds ranges from 20 to 1,000 Mhz.

14. The process according to claim 12 , wherein a frequency of the ultrasounds ranges from 20 to 200 khz.

15. The process according to claim 1 , wherein an application time of the ultrasounds ranges from 1 minute to 1 month.

16. The process according to claim 15 , wherein the application time of the ultrasounds ranges from 10 minutes to one day.

17. The process according to claim 1 , wherein the vinyl aromatic monomers are selected from styrene, α-methylstyrene, methylstyrene, ethylstyrene, butylstyrene, dimethylstyrene, mono-, di-, tri-, tetra- and penta-chlorostyrene, bromo-styrene, methoxy-styrene, acetoxy-styrene, divinylbenzene.

18. The process according to claim 1 , wherein the vinyl monomers are selected from maleic anhydride, maleic acid chloride, maleic acid esters deriving from alcohols having from 1 to 8 carbon atoms, acrylic acid, acrylic acid chloride, acrylic acid anhydrides, acrylic acid esters deriving from alcohols having from 1 to 8 carbon atoms, methacrylic acid, methacrylic acid chloride, methacrylic acid anhydrides, methacrylic acid esters deriving from alcohols having from 1 to 8 carbon atoms.

Assignees

• Versalis Spa
• Versalis Spa

Inventors

• Goffredi Gino
• Longo Aldo
• Valentino Olga
• Felisari Riccardo
• Casalini Alessandro

Classifications

• C01B2204/32

  Size or surface area · CPC title

• C01B2204/04

  Specific amount of layers or specific thickness · CPC title

• B82Y40/00

  Manufacture or treatment of nanostructures · CPC title

• C01B2204/30

  Purity · CPC title

• B82Y30/00

  Nanotechnology for materials or surface science, e.g. nanocomposites · CPC title