Motor vehicle with disconnectable all-wheel drive system

Patent metadata

Field	Value
Publication number	US-9493069-B2
Application number	US-201313972153-A
Country	US
Kind code	B2
Filing date	Aug 21, 2013
Priority date	Aug 14, 2008
Publication date	Nov 15, 2016
Grant date	Nov 15, 2016

Abstract

A vehicle with a primary driveline that is configured to distribute rotary power to a first set of vehicle wheels and a power transmitting device that can be selectively operated to transmit rotary power to a secondary driveline. The power transmitting device has an input member, which is driven by the primary driveline, and an output member that is selectively coupled to the input member to receive rotary power therefrom. The secondary driveline comprises a differential, a pair of shafts, and a side shaft coupling that selectively interrupts power transmission between the differential and one of the shafts.

First claim

What is claimed is:

1. A vehicle comprising:
a primary driveline that is configured to distribute rotary power to a first set of vehicle wheels;
a power transmitting device having an input member and an output member, the input member being driven by the primary driveline, the output member being selectively coupled to the input member to receive rotary power therefrom; and
a secondary driveline that is configured to distribute power to a second set of vehicle wheels, the secondary driveline having a propshaft, an axle input, a differential, a pair of axle shafts and at least one side shaft coupling, the propshaft transmitting rotary power between the output member of the power transmitting device and the axle input, the axle shafts being rotatably coupled to an output of the differential and configured to transmit rotary power to the second set of vehicle wheels, the at least one side shaft coupling being configured to selectively interrupt torque transmission between at least one component of the differential and the second set of vehicle wheels; wherein the power transmitting device includes a synchronizer; and wherein the synchronizer includes a collar that is mounted on a first intermediate member continuously driven by the input member, the collar being axially movable to engage a second intermediate member that is coupled for rotation with the output member.

2. The vehicle of claim 1 , wherein the at least one side shaft coupling comprises a friction clutch.

3. The vehicle of claim 2 , wherein the power transmitting device is a power take off.

4. The vehicle of claim 3 , wherein the friction clutch includes a clutch member, first and second clutch packs having respective inputs driven by the clutch member and an engagement mechanism for selectively applying an engagement force to the first and second clutch packs to engage the friction clutch.

5. The vehicle of claim 4 , further comprising a sensor coupled to the friction clutch, the sensor being configured to sense a characteristic indicative of the engagement force and generate a sensor signal in response thereto.

6. The vehicle of claim 5 , wherein the axle input comprises an input pinion.

7. The vehicle of claim 1 , wherein the at least one side shaft coupling comprises a first clutch and a second clutch, wherein the first clutch is configured to selectively transmit torqued between the differential and a first shaft of the pair of axle shafts and wherein the second clutch is configured to selectively transmit torque between the differential and a second shaft of the pair of axle shafts.

Assignees

• American Axle & Mfg Inc

Inventors

• Marsh Gregory A
• Downs James P
• Silbert Richard S

Classifications

• B60K17/3515

  with a clutch adjacent to traction wheel, e.g. automatic wheel hub · CPC title

• B60K23/08 Primary

  for changing number of driven wheels {, for switching from driving one axle to driving two or more axles (B60K17/3515 takes precedence)} · CPC title

• B60K17/348

  having differential means for driving one set of wheels, e.g. the front, at one speed and the other set, e.g. the rear, at a different speed (B60K17/346 takes precedence) · CPC title

• B60K17/344

  having a transfer gear · CPC title

• B60K17/34 Primary

  for driving both front and rear wheels, e.g. four wheel drive vehicles · CPC title