Method for producing multi-layer, microporous polyolefin membrane

US9492965B2 · US · B2

Patent metadata
FieldValue
Publication numberUS-9492965-B2
Application numberUS-8967606-A
CountryUS
Kind codeB2
Filing dateOct 19, 2006
Priority dateOct 19, 2005
Publication dateNov 15, 2016
Grant dateNov 15, 2016

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  1. Title

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  2. Abstract

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  3. Assignees and inventors

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  4. Key dates

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  5. First independent claim

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  6. CPC / IPC classifications

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  7. Citations and related patents

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Abstract

Official abstract text for this publication.

A multi-layer, microporous polyolefin membrane comprising a polypropylene layer and a polyethylene resin layer and having well-balanced permeability, mechanical strength, heat shrinkage resistance, shutdown properties and meltdown properties can be obtained by (1) forming a sheet comprising a gel-like polypropylene layer containing a membrane-forming solvent or a polypropylene layer containing no membrane-forming solvent and a gel-like polyethylene resin layer containing a membrane-forming solvent, stretching the sheet at two-stage temperatures, and then removing the membrane-forming solvent, or (2) forming a gel-like polypropylene sheet containing a membrane-forming solvent or a polypropylene sheet containing no membrane-forming solvent, and a gel-like polyethylene resin sheet containing a membrane-forming solvent, stretching them at two-stage temperatures, removing the membrane-forming solvent, and then laminating the resultant microporous polypropylene membrane and the resultant microporous polyethylene membrane.

First claim

Opening claim text (preview).

What is claimed is: 1. A method for producing a multi-layer, microporous polyolefin membrane comprising a microporous polypropylene layer and a microporous polyethylene resin layer, comprising the steps of simultaneously extruding a melt blend of 20 to 55% by mass of polypropylene and 45 to 80% by mass of a membrane-forming solvent and a melt blend of 20 to 55% by mass of a polyethylene resin and 45 to 80% by mass of a membrane-forming solvent through a die to form a laminar extrudate, cooling the laminar extrudate to provide a gel-like laminate sheet, first stretching the gel-like laminate sheet biaxially at a temperature of −20° C. or higher and lower than +90° C., conducting re-stretching biaxially at a temperature of 90 to 135° C., and removing the membrane-forming solvent from the stretched gel-like laminate sheet, wherein said polyethylene resin is a composition of ultra-high molecular weight polyethylene having molecular weight of 5×10 5 or higher and another polyethylene having molecular weight of 1×10 4 or more and less than 5×10 5 , and wherein the content of said ultra-high molecular weight polyethylene is 10 to 80% by mass based on 100% by mass of said polyethylene composition. 2. The method for producing a multi-layer, microporous polyolefin membrane according to claim 1 , wherein the temperature of the first stretching is 60° C. or higher and lower than +90° C.

Assignees

Inventors

Classifications

  • comprising layers of only organic material and layers containing inorganic material · CPC title

  • Tensile strength · CPC title

  • Acrylic resins · CPC title

  • Polyolefins · CPC title

  • Fluorocarbon polymers · CPC title

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What does patent US9492965B2 cover?
A multi-layer, microporous polyolefin membrane comprising a polypropylene layer and a polyethylene resin layer and having well-balanced permeability, mechanical strength, heat shrinkage resistance, shutdown properties and meltdown properties can be obtained by (1) forming a sheet comprising a gel-like polypropylene layer containing a membrane-forming solvent or a polypropylene layer containing …
Who is the assignee on this patent?
Takita Kotaro, Kikuchi Shintaro, Toray Battery Separator Film
What technology area does this patent fall under?
Primary CPC classification B29C55/023. Mapped technology areas include Operations & Transport.
When was this patent published?
Publication date Tue Nov 15 2016 00:00:00 GMT+0000 (Coordinated Universal Time) (B2). Legal status and post-grant events are not shown on this page.
What related patents are in patentsdb?
We list 8 related publications on this page (citations in our corpus or others sharing the same primary CPC).