Absorbent article

Patent metadata

Field	Value
Publication number	US-9492333-B2
Application number	US-201314430447-A
Country	US
Kind code	B2
Filing date	Aug 19, 2013
Priority date	Sep 28, 2012
Publication date	Nov 15, 2016
Grant date	Nov 15, 2016

Abstract

The present invention addresses the problem of, in an absorbent article, maintaining at a certain level or lower the difference between the dry flexural rigidity and wet flexural rigidity [(dry flexural rigidity)−(wet flexural rigidity)] at a bonding part. To solve this problem, provided is a sanitary napkin which comprises a top sheet, a back sheet, an absorbent body that is interposed between the top sheet and the back sheet and a compressed part that unites the top sheet and the absorbent body in the thickness direction, wherein: the absorbent body contains a cellulose-based water absorbing fiber and a thermoplastic resin fiber, said thermoplastic resin fiber containing as a monomer component an unsaturated carboxylic acid, an unsaturated carboxylic acid anhydride or a mixture thereof; and the difference between the dry Gurley stiffness and wet Gurley stiffness of the compressed part is maintained at 2.5 mN/12.5 mm or lower.

First claim

The invention claimed is:

1. An absorbent article comprising:
a liquid-permeable layer,
a liquid-impermeable layer,
an absorbent body provided between the liquid-permeable layer and the liquid-impermeable layer, and
a joining section that joins the liquid-permeable layer and the absorbent body, wherein
the absorbent body contains, as constituent fibers, cellulose-based water-absorbent fibers, and
hydrophobic thermoplastic resin fibers that include an unsaturated carboxylic acid, an unsaturated carboxylic anhydride or a mixture thereof as the monomer component,

the difference between the dry Gurley bending resistance and the wet Gurley bending resistance of the joining section is 2.5 mN/12.5 mm or less,
the joining section dry bonding strength of the joining section is 1.53 to 7.65 N/25 mm, and
the joining section wet bonding strength of the joining section is 0.95 to 4.34 N/25 mm.

2. The absorbent article according to claim 1 , wherein
the mass ratio of the hydrophobic thermoplastic resin fibers is 1/9 to 5/5 with respect to the water-absorbent fibers present in the absorbent body.

3. The absorbent article according to claim 2 , wherein the dry Gurley bending resistance of the joining section is 4.82 to 6.09 mN/12.5 mm, and the wet Gurley bending resistance of the joining section is 2.32 to 3.98 mN/12.5 mm.

4. The absorbent article according to claim 2 , wherein the density of the absorbent body is 0.06 to 0.14 g/cm 3 .

5. The absorbent article according to claim 4 , wherein the absorbent body is obtained by spraying high-pressure steam onto a mixed material comprising the cellulose-based water-absorbent fibers and the hydrophobic thermoplastic resin fibers, to increase the density.

6. The absorbent article according to claim 4 , wherein the basis weight of the absorbent body is 40 to 900 g/m 2 .

7. The absorbent article according to claim 1 , wherein
the joining section includes a section extending in a lengthwise direction of the absorbent article, and
the dry Gurley bending resistance and wet Gurley bending resistance of the joining section are the dry Gurley bending resistance and wet Gurley bending resistance of the section extending in the lengthwise direction of the absorbent article.

8. The absorbent article according to claim 1 , wherein the joining section is a compressed section in which the liquid-permeable layer and the absorbent body are integrated in a thickness direction of the absorbent article.

9. The absorbent article according to claim 1 , wherein the constituent fibers of the absorbent body are bonded to each other.

10. The absorbent article according to claim 1 , further comprising a through-hole passing through the liquid-permeable layer and having an open area of 5% to 70% of an entire area of the liquid-permeable layer.

11. The absorbent article according to claim 1 , further comprising a through-hole running through the liquid-permeable layer and the absorbent body.

12. The absorbent article according to claim 1 , wherein
the hydrophobic thermoplastic resin fibers are core-sheath composite fibers having as the sheath component,
a modified polyolefin that has been graft-polymerized with a vinyl monomer comprising the unsaturated carboxylic acid, unsaturated carboxylic anhydride or mixture thereof, or
a polymer blend of the modified polyolefin with another resin, and as the core component a resin with a higher melting point than the modified polyolefin.

13. The absorbent article according to claim 1 , wherein the unsaturated carboxylic acid, unsaturated carboxylic anhydride or mixture thereof is maleic acid or its derivative, maleic anhydride or its derivative, or a mixture thereof.

14. The absorbent article according to claim 1 , wherein the absorbent body further comprises a high-water-absorbing material other than the water-absorbent fibers.

15. The absorbent article according to claim 1 , wherein the hydrophobic thermoplastic resin fibers in the absorbent body are colored.

16. The absorbent article according to claim 1 , wherein
the liquid-permeable layer and the absorbent body are bonded by an adhesive,
the liquid-permeable layer includes a skin contact surface configured to contact a wearer's skin, and
the liquid-permeable layer includes a blood slipping agent having a 40° C. kinematic viscosity of 0.01 to 80 mm 2 /s, a water holding percentage of 0.01 to 4.0 mass % and a weight-average molecular weight of less than 1,000, at least in an excretory opening contact region on the skin contact surface.

17. The absorbent article according to claim 16 , wherein the blood slipping agent has an IOB (Inorganic Organic Balance) of 0.00 to 0.60.

18. The absorbent article according to claim 16 , wherein the blood slipping agent is selected from the group consisting of following items (i) to (iii), and any combination thereof:
(i) a hydrocarbon;
(ii) a compound having (ii-1) a hydrocarbon moiety and (ii-2) one or more, same or different groups selected from the group consisting of carbonyl group (—CO—) and oxy group (—O—) inserted between a C—C single bond of the hydrocarbon moiety; and
(iii) a compound having (iii-1) a hydrocarbon moiety, (iii-2) one or more, same or different groups selected from the group consisting of carbonyl group (—CO—) and oxy group (—O—), inserted between a C—C single bond of the hydrocarbon moiety, and (iii-3) one or more, same or different groups selected from the group consisting of carboxyl group (—COOH) and hydroxyl group (—OH), substituting a hydrogen on the hydrocarbon moiety;
with the proviso that when two or more oxy groups are inserted in the compound of (ii) or (iii), the oxy groups are not adjacent.

19. The absorbent article according to claim 16 , wherein the blood slipping agent is selected from the group consisting of following items (i′) to (iii′), and any combination thereof:
(i′) a hydrocarbon;
(ii′) a compound having (ii′-1) a hydrocarbon moiety, and (ii′-2) one or more, same or different bonds selected from the group consisting of carbonyl bond (—CO—), ester bond (—COO—), carbonate bond (—OCOO—), and ether bond (—O—) inserted between a C—C single bond of the hydrocarbon moiety; and
(iii′) a compound having (iii′-1) a hydrocarbon moiety, (iii′-2) one or more, same or different bonds selected from the group consisting of carbonyl bond (—CO—), ester bond (—COO—), carbonate bond (—OCOO—), and ether bond (—O—) inserted between a C—C single bond of the hydrocarbon moiety, and (iii′-3) one or more, same or different groups selected from the group consisting of carboxyl group (—COOH) and hydroxyl group (—OH) substituting a hydrogen on the hydrocarbon moiety;
with the proviso that when two or more same or different bonds are inserted in the compound of (ii′) or (iii′), the bonds are not adjacent.

20. The absorbent article according to claim 16 , wherein the blood slipping agent is selected from the group consisting of following items (A) to (F), as well as any combination thereof:
(A) an ester of (A1) a compound having a chain hydrocarbon moiety and 2-4 hydroxyl groups substituting hydrogens on the chain hydrocarbon moiety, and (A2) a compound having a chain hydrocarbon moiety and one carboxyl group substituting a hydrogen on the chain hydrocarbon moiety;
(B) an ether of (B1) a compound having a chain hydrocarbon moiety and 2-4 hydroxyl groups substituting hydrogens on the chain hydrocarbon moiety, and (B2) a compound having a chain hydrocarbon moiety and one hydroxyl group substituting a hydrogen on the chain hydrocarbon moiet

Assignees

• Unicharm Corp

Inventors

• Uda Masashi
• Maruyama Takashi

Classifications

• A61F13/52

  Layers coated or treated to decrease absorbency · CPC title

• A61F13/539

  characterised by the connection of the absorbent layers with each other or with the outer layers · CPC title

• A61F13/513

  {characterised by its function or properties, e.g. stretchability, breathability, rewet, visual effect;} having areas of different permeability · CPC title

• A61F13/534 Primary

  having an inhomogeneous composition through the thickness of the pad (A61F13/538, A61F13/539 take precedence) · CPC title

• A61F13/51113

  comprising an additive, e.g. lotion or odour control (A61F13/51108 takes precedence) · CPC title