Organic light emitting display apparatus and method of manufacturing organic light emitting display apparatus

Patent metadata

Field	Value
Publication number	US-9490450-B2
Application number	US-201213593255-A
Country	US
Kind code	B2
Filing date	Aug 23, 2012
Priority date	Jan 16, 2012
Publication date	Nov 8, 2016
Grant date	Nov 8, 2016

Abstract

An organic light emitting display apparatus includes a substrate, an organic light emitting portion comprising a plurality of organic light emitting devices formed on the substrate, and an encapsulation portion for encapsulating the organic light emitting portion. The encapsulation portion includes a porous layer formed on the organic light emitting portion, a planarization layer formed on the porous layer, and a barrier layer formed on the planarization layer. The porous layer prevents impurities from being concentrated at a part of the porous layer.

First claim

What is claimed is:

1. An organic light emitting display apparatus, comprising:
a substrate;
an organic light emitting portion including a plurality of organic light emitting devices formed on the substrate; and
an encapsulation portion for encapsulating the organic light emitting portion;
wherein the encapsulation portion comprises:
a porous layer formed on the organic light emitting portion;
a planarization layer formed on the porous layer; and
a barrier layer formed on the planarization layer; wherein the porous layer prevents impurities from being concentrated at a part of the porous layer.

2. The organic light emitting apparatus of claim 1 , wherein the porous layer is interposed between the planarization layer and the substrate.

3. The organic light emitting apparatus of claim 1 , wherein the porous layer is interposed between the planarization layer and each of the substrate and the organic light emitting portion.

4. The organic light emitting apparatus of claim 1 , wherein the porous layer includes a structure having a plurality of tiny holes therein, wherein the planarization layer being essentially non-porous.

5. The organic light emitting apparatus of claim 1 , wherein porous layer includes a structure having a plurality of tiny holes therein to delay a generation of dark spots within the organic light emitting portion by dissipating any impurities generated from either an outside or the planarization layer.

6. The organic light emitting apparatus of claim 1 , wherein the planarization layer is comprised of an organic material selected from a group consisting of acrylate, silicon acrylate, epoxy and epoxy acrylate.

7. The organic light emitting apparatus of claim 1 , wherein the porous layer is characterized by having a plurality of pores therein, wherein the barrier layer is formed of one of AlO x , Al 2 O 3 , SiN x , Si 3 N 4 , ZnO, ZrO, and Al-doped zinc oxide (AZO).

8. The organic light emitting apparatus of claim 1 , wherein the porous layer is formed as a single layer, wherein the porous layer is formed of LiF.

9. The organic light emitting apparatus of claim 1 , wherein the encapsulation portion comprises a plurality of planarization layers and a plurality of barrier layers that are alternately stacked above the porous layer.

10. The organic light emitting apparatus of claim 1 , wherein the organic light emitting device comprises:
a first electrode formed on the substrate;
an intermediate layer formed on the first electrode and emitting light; and
a second electrode formed so as to cover the intermediate layer.

11. The organic light emitting apparatus of claim 1 , wherein the planarization layer is comprised of a different material than that of the porous layer, and the barrier layer being comprised of a different material than any of the planarization layer and the porous layer.

12. The organic light emitting apparatus of claim 1 , wherein each of the planarization layer, the porous layer and the barrier layer being distinguished from one another.

13. The organic light emitting apparatus of claim 1 , wherein the porous layer includes a plurality of tiny pores.

14. The organic light emitting apparatus of claim 13 , wherein each of the barrier layer and the planarization layer being essentially absent of any pores.

15. The organic light emitting apparatus of claim 1 , wherein the porous layer comprises a first porous layer and a second porous layer that are stacked above the organic light emitting portion.

16. The organic light emitting apparatus of claim 15 , wherein the second porous layer is formed of AlO x .

17. The organic light emitting apparatus of claim 15 , wherein the first porous layer is formed of LiF.

18. The organic light emitting apparatus of claim 17 , wherein the second porous layer is comprised of a material selected from a group consisting of AlO x , Al 2 O 3 , SiN x , Si 3 N 4 , ZnO, ZrO, and Al-doped zinc oxide (AZO).

19. The organic light emitting apparatus of claim 17 , wherein the second porous layer is comprised of AlO x .

20. A method of manufacturing an organic light emitting display apparatus, the method comprising the steps of:
forming an organic light emitting device on a substrate;
forming a porous layer on the organic light emitting device;
forming a planarization layer on the porous layer; and
forming a barrier layer on the planarization layer.

21. The method of claim 20 , wherein the porous layer includes a structure having a plurality of tiny holes to delay a generation of dark spots within the organic light emitting portion by dissipating any impurities generated from either an outside or the planarization layer.

22. The method of claim 20 , wherein the step of forming the organic light emitting device comprises:
forming a first electrode on the substrate;
forming an intermediate layer for emitting light on the first electrode; and
forming a second electrode covering the intermediate layer.

23. The method of claim 20 , wherein the forming of the planarization layer occurs after the forming of the porous layer has completed, and the forming of the barrier layer occurs after the forming of the planarization layer has completed.

24. The method of claim 20 , wherein the porous layer is interposed between the planarization layer and the substrate, and the planarization layer is interposed between the barrier layer and the porous layer, each of the planarization layer, the porous layer and the barrier layer being distinguished from one another.

25. The method of claim 20 , wherein the porous layer prevents impurities, intruding into the porous layer, from being concentrated at a part of the porous layer by diffusing the impurities into the porous layer.

26. The method of claim 25 , wherein the porous layer is characterized by including a plurality of tiny holes to produce a path through which the impurities move so as to be evenly diffused into the porous layer without being concentrated at a part of the porous layer.

27. The method of claim 25 , wherein the impurities are at least one of oxygen and moisture intruding from outside the organic light emitting apparatus.

28. The method of claim 25 , wherein the impurities degrade the organic light emitting device.

29. The method of claim 20 , wherein the porous layer is formed as a single layer.

30. The method of claim 29 , wherein the porous layer is formed of LiF.

31. The method of claim 20 , wherein the porous layer comprises a first porous layer and a second porous layer that are stacked above the organic light emitting portion.

32. The method of claim 31 , wherein the first porous layer is formed of LiF.

33. The method of claim 31 , wherein the second porous layer is formed of AlO x .

Assignees

• Kang Tae-Wook
• Han Dong-Won
• Choi Young-Seo
• Kwack Jin-Ho
• Samsung Display Co Ltd

Inventors

• Kang Tae-Wook
• Han Dong-Won
• Choi Young-Seo
• Kwack Jin-Ho

Classifications

• H10K59/1201

  Manufacture or treatment · CPC title

• H10K71/00

  Manufacture or treatment specially adapted for the organic devices covered by this subclass · CPC title

• H10K59/8731 Primary

  multilayered coatings having a repetitive structure, e.g. having multiple organic-inorganic bilayers · CPC title

• H10K50/8445

  multilayered coatings having a repetitive structure, e.g. having multiple organic-inorganic bilayers · CPC title

• H01L51/5256 Primary

  Electricity · mapped topic