Passive phase change radiators for LED lamps and fixtures

Patent metadata

Field	Value
Publication number	US-9488359-B2
Application number	US-201213430478-A
Country	US
Kind code	B2
Filing date	Mar 26, 2012
Priority date	Mar 26, 2012
Publication date	Nov 8, 2016
Grant date	Nov 8, 2016

Abstract

Heat management devices and structures are disclosed that can be used in lamps having solid state light sources such as one or more LEDs. Some lamp embodiments comprise one or more phase change radiators that utilize the latent heat of fluids to circulate and draw heat away from the LEDs and radiate the heat into the ambient, allowing for the LEDs to operate at a lower temperature. Some phase change radiators according to the present invention can comprise a main radiator body and multiple radiator coolant loops mounted to the body. The present invention relies on the circulation of heated fluid through the radiator body to radiate heat from the LEDs. The heated liquid moves away from the LEDs and is circulated back to thermal contact with the LEDs thought the coolant loops.

First claim

We claim:

1. A lamp, comprising:
one or more solid state light emitters;
a phase change radiator comprising a radiator body and a plurality of coolant loops, wherein said coolant loops extend out of said radiator body at a plurality of respective first points and return back to said radiator body at a plurality of respective second different points; and
a radiator fluid in said radiator body and coolant loops, said solid state light emitters in thermal contact with said radiator fluid, the heat from said light emitters causing the radiator fluid to circulate through said radiator body and coolant loops to radiate heat from said solid state light emitters into the ambient.

2. The lamp of claim 1 , wherein said light emitters comprise light emitting diodes (LEDs).

3. The lamp of claim 1 , wherein said light emitters emit a white light from said lamp.

4. The lamp of claim 1 , wherein said heated radiator fluid moves away from said LEDs and is cooled as heat from said fluid radiates into the ambient.

5. The lamp of claim 4 , wherein said liquid is circulated through said coolant loops back to thermal contact with said light emitters.

6. The lamp of claim 1 , further comprising a valve that can be used to form a vacuum in said phase change radiator.

7. The lamp of claim 6 , wherein said valve can be closed to allow said phase change radiator to hold its vacuum.

8. The lamp of claim 1 , further comprising radiator panels on said coolant loops.

9. The lamp of claim 8 , wherein radiator fluid also runs through said panels.

10. The lamp of claim 8 , wherein said panels are at least partially hollow.

11. The lamp of claim 1 , wherein said light emitters comprise an LED array.

12. The lamp of claim 1 , further comprising a thermally conductive pedestal, said light emitters mounted to said pedestal.

13. The lamp of claim 1 , further comprising a heat pipe, said light emitters mounted to said heat pipe.

14. The lamp of claim 1 , further comprising a diffuser dome over said light emitters.

15. The lamp of claim 1 , further comprising a remote phosphor over said LEDs.

16. The lamp of claim 1 , wherein said coolant loops comprise a longitudinal section that is angled in relation to said radiator body.

17. A lamp, comprising:
one or more light emitting diodes (LEDs);
a phase change radiator in thermal contact with said LEDs and holding a phase change material capable of changing states in response to being heated from said LEDs, said state change causing movement of said material away from said LEDs with said heat radiated into the ambient as said material moves, said material returning to its cooled state as heat radiated in ambient, wherein said phase change radiator comprises a radiator body and two or more coolant loops, wherein said coolant loops extend out of said radiator body at two or more respective first points and return back to said radiator body at two or more respective second different points, said phase change material circulated through said radiator body and coolant loops; and
a continuous path for returning said material within thermal contact of said LEDs.

18. The lamp of claim 17 , wherein said phase change material comprises a radiator fluid.

19. The lamp of claim 17 , wherein said LEDs emit a white light from said lamp.

20. The lamp of claim 17 , further comprising a valve that can be used to form a vacuum in said phase change radiator.

21. The lamp of claim 20 , wherein said valve can be closed to allow said phase change radiator to hold its vacuum.

22. The lamp of claim 17 , further comprising radiator panels on said coolant loops.

23. The lamp of claim 22 , wherein phase change material also runs through said panels.

24. The lamp of claim 17 , further comprising a thermally conductive pedestal, said light emitters mounted to said pedestal.

25. The lamp of claim 17 , further comprising a heat pipe, said light emitters mounted to said heat pipe.

26. The lamp of claim 17 , further comprising a diffuser dome over said light emitters.

27. The lamp of claim 17 , further comprising a remote phosphor over said LEDs.

28. The lamp of claim 17 , wherein said coolant loops comprise a longitudinal section that is angled in relation to said radiator body.

29. A lamp, comprising:
one or more solid state light emitters; and
a phase change radiator having a radiator fluid, said one or more solid state light emitters in thermal contact with said radiator fluid, the heat from said light emitters heating a portion of said radiator fluid and causing said fluid to circulate away from said light emitters, along multiple paths, to radiate heat into the ambient.

Assignees

• Le Long Larry
• Progl Curtis
• Lay James Michael
• Blackwell Hattie
• James Sr Malcolm D
• Poncheri Michael D
• Taylor Jason
• Cree Inc

Inventors

• Le Long Larry
• Progl Curtis
• Lay James Michael
• Blackwell Ronald
• James Sr Malcolm D
• Poncheri Michael D
• Taylor Jason

Classifications

• F21V29/717

  using split or remote units thermally interconnected, e.g. by thermally conductive bars or heat pipes · CPC title

• F21Y2115/10

  Light-emitting diodes [LED] · CPC title

• F21V3/00

  Globes; Bowls; Cover glasses (with refracting properties F21V5/00; with reflecting properties F21V7/00; characterised by cooling arrangements F21V29/506) · CPC title

• F21V29/59 Primary

  with forced flow of the coolant · CPC title

• F21V29/00 Primary

  Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems (lighting fixtures combined with outlets for air-treatment systems F24F13/078) · CPC title