Layered structures and articles prepared therefrom

Patent metadata

Field	Value
Publication number	US-9487337-B2
Application number	US-201214344815-A
Country	US
Kind code	B2
Filing date	Sep 19, 2012
Priority date	Sep 19, 2011
Publication date	Nov 8, 2016
Grant date	Nov 8, 2016

Abstract

The invention provides a layered structure comprising at least two layers: A) a first layer A, formed from a composition A, comprising a polyurethane; and B) a second layer B, formed from a composition B, comprising at least one functionalized polymer B comprising the following: i) at least one polymerized monomeric unit comprising a functional group selected from the group consisting of the following: a) an acid group, b) an anhydride group, c) a primary or secondary amine group, and d) combinations thereof; or ii) at least one reacted functionalization agent comprising a functional group selected from the group consisting of the following: e) an acid group, f) an anhydride group, g) a primary or secondary amine group, and h) combinations thereof; or iii) combinations thereof; and wherein the functionalized polymer B has a number-average molecular weight greater than 1,000 g/mole, and/or a melt index (I2) less than, or equal to, 2500 g/10 min.

First claim

The invention claimed is:

1. An article comprising a layered structure comprising at least two layers:
A) a first layer A, formed from a composition A, comprising a polyurethane; and
B) a second layer B, formed from a composition B, consisting of at least one additive selected from fillers, antioxidants, UV stabilizers, foaming agents, flame retardants, colorants or pigments, anti-blocking agents, slip-agents, and combinations thereof, and one of the following I) of II):
I) a propylene-based polymer that has a density from 0.88 to 0.91 g/cc and a melt flow rate from 0.1 to 5 g/10 min, and from 1 to 30 weight percent, based on the weight of composition B, of at least one functionalized propylene-based polymer B comprising the following:
i) at least one polymerized monomeric unit comprising a functional group selected from a primary or secondary amine group;
ii) at least one reacted functionalization agent comprising a functional group selected from a primary or secondary amine group; or
iii) combinations thereof; or

II) an ethylene-based polymer that has a density from 0.90 to 0.94 g/cc and a melt index from 0.1 to 5 g/10 min, a LDPE, and from 1 to 30 weight percent, based on the weight of composition B, of at least one functionalized ethylene-based polymer B comprising the following:
i) at least one polymerized monomeric unit comprising a functional group selected from a primary or secondary amine group;
ii) at least one reacted functionalization agent comprising a functional group selected from a primary or secondary amine group; or
iii) combinations thereof; and

wherein the functionalized polymer B has a number-average molecular weight greater than 1,000 g/mole, and/or a melt index (I2) less than, or equal to, 2500 g/10 min; and
wherein Layer B has a thickness from 5 to 50 μm; and
wherein the article further comprises a perishable material.

2. The article-according to claim 1 , wherein the functionalized polymer B comprising at least one polymerized monomeric unit or at least one reacted functionalization agent comprising a primary amine.

3. The article according to claim 1 , wherein the functional group is present in an amount of less than or equal to 0.20 moles of functional group per square meter of layer B.

4. The article according to claim 1 , wherein the polyurethane of composition A is formed from at least one “isocyanate group containing compound,” and at least one “hydroxyl group containing compound,” and wherein the at least one “isocyanate group containing compound” has a molecular weight of less than, or equal to, 500 g/mole.

5. The article of claim 1 , wherein the structure further comprises a third Layer C, formed from a composition C, comprising a functionalized olefin-based polymer C, comprising at least one polymerized monomeric unit, or at least one reacted functionalization agent, each comprising a functional group selected from the group consisting of the following: an acid group, an anhydride group, a primary or secondary amine group, a hydroxyl group, and combinations thereof.

6. The article of claim 1 , wherein the layer B is adjacent to the perishable material.

7. The article of claim 1 , wherein the layer B is adjacent to another layer, which is adjacent to the perishable material.

8. The article of claim 6 , wherein the layer B is adjacent to layer A.

9. The article of any of claim 1 , wherein the perishable material is selected from food products or pharmaceutical products.

10. The article of claim 1 , wherein the LDPE is present in an amount from 10 to 30 weight percent, based on the weight of composition B.

11. The article of claim 1 , wherein the composition B comprises from 1 to 15 weight percent, based on the weight of composition B, of at least one functionalized propylene-based polymer B; or from 1 to 30 weight percent, based on the weight of at least one functionalized ethylene-based polymer B.

12. A film comprising at least two layers:
A) a first layer A, formed from a composition A, comprising a polyurethane; and
B) a second layer B, formed from a composition B, consisting of at least one additive selected from fillers, antioxidants, UV stabilizers, foaming agents, flame retardants, colorants or pigments, anti-blocking agents, slip-agents, and combinations thereof, and one of the following I) of II)
I) a propylene-based polymer that has a density from 0.88 to 0.91 g/cc and a melt flow rate from 0.1 to 5 g/10 min and from 1 to 30 weight percent, based on the weight of composition B, of at least one functionalized propylene-based polymer B comprising the following:
i) at least one polymerized monomeric unit comprising a functional group selected from a primary or secondary amine group;
ii) at least one reacted functionalization agent comprising a functional group selected from a primary or secondary amine group; or
iii) combinations thereof; or
II) an ethylene-based polymer that has a density from 0.90 to 0.94 g/cc and a melt index from 0.1 to 5 g/10 min, a LDPE, and from 1 to 30 weight percent, based on the weight of composition B, of at least one functionalized ethylene-based polymer B comprising the following:
i) at least one polymerized monomeric unit comprising a functional group selected from a primary or secondary amine group;
ii) at least one reacted functionalization agent comprising a functional group selected from a primary or secondary amine group; or

iii) combinations thereof; and
wherein the functionalized polymer B has a number-average molecular weight greater than 1,000 g/mole, and/or a melt index (I2) less than, or equal to, 2500 g/10 min; and
wherein Layer B has a thickness from 5 to 50 μm.

13. The film of claim 12 , wherein the film has a thickness from 50 to 90 microns.

14. The film of claim 12 , wherein the film further comprises a third Layer C, formed from a composition C, comprising a functionalized olefin-based polymer C, comprising at least one polymerized monomeric unit, or at least one reacted functionalization agent, each comprising a functional group selected from the group consisting of the following: an acid group, an anhydride group, a primary or secondary amine group, a hydroxyl group, and combinations thereof.

15. The film of claim 12 , wherein the film further comprises a layer of a polyester, an aluminum, or a combination thereof.

16. The film of claim 12 , wherein the LDPE is present in an amount from 10 to 30 weight percent, based on the weight of composition B.

17. The film of claim 12 , wherein the composition B comprises from 1 to 15 weight percent, based on the weight of composition B, of at least one functionalized propylene-based polymer B; or from 1 to 30 weight percent, based on the weight of at least one functionalized ethylene-based polymer B.

Assignees

• Dow Global Technologies Llc
• Rohm & Haas

Inventors

• Sundaram Sekhar
• Bhattacharjee Debkumar
• Van Dun Jozef J
• Jacobs Bradley A
• Patel Rajen M
• Williamson Alexander

Classifications

• B32B27/08

  of synthetic resin · CPC title

• Y10T428/2896

  including nitrogen containing condensation polymer [e.g., polyurethane, polyisocyanate, etc.] · CPC title

• Y10T428/2848

  Three or more layers · CPC title

• B32B27/40

  comprising polyurethanes · CPC title

• C09J7/0275

  Chemistry & Metallurgy · mapped topic