Single phase brushless motor

Patent metadata

Field	Value
Publication number	US-9484774-B2
Application number	US-201313871514-A
Country	US
Kind code	B2
Filing date	Apr 26, 2013
Priority date	May 9, 2012
Publication date	Nov 1, 2016
Grant date	Nov 1, 2016

Abstract

A single-phase brushless motor has both superior start-up stability and low cogging torque. In the outer-rotor-type single-phase brushless motor, when a gap width between the rotor and one edge of the salient pole surface is defined as d 1 , a gap width between the rotor and the other edge of the salient pole surface is defined as d 2 , and a minimum gap width between the rotor and the salient pole surface is defined as d 3 , the formula d 3 <d 1 <d 2 is satisfied, and the gap width is d 3 at a position shifted toward the one edge of the salient pole surface from the center of the arc shape which forms the salient pole surface.

First claim

What is claimed is:

1. An outer-rotor-type single-phase brushless motor comprising:
a rotor including a plurality of magnetic poles on an inner circumference surface thereof; and
a stator core disposed inside of the rotor including:
a plurality of salient poles having an extending portion for winding a stator coil which extends in an outer direction from a rotational center of the rotor, and
a salient pole surface facing the magnetic pole at a rotor side,
wherein the salient pole surface of each of the salient poles has an arc shape from one edge to an other edge thereof viewed from an axial direction,
when a gap width between the rotor and the one edge of the salient pole surface is defined as d 1 , a gap width between the rotor and the other edge of the salient pole surface is defined as d 2 , and a minimum gap width between the rotor and the salient pole surface is defined as d 3 , a formula d 3 <d 1 <d 2 is satisfied,
d 2 is a maximum value of the gap width between the rotor and the salient pole surface,
d 3 is arranged at a position shifted from a midpoint of the arc shape that forms the salient pole surface toward the one edge of the salient pole surface,
the inner circumference surface of the rotor forms a circle having a center at the rotational center, and
a center of curvature of each arc of each of the salient poles is shifted from the rotational center of the rotor.

2. The single-phase brushless motor according to claim 1 ,
wherein the salient poles are four salient poles,
the salient pole surfaces are present at an angle range of 80 degrees, plus or minus 2 degrees, when viewed from the center of curvature of the arc shape which forms the salient pole surface,
a midpoint of the angle range is positioned at the midpoint of the arc shape, and
the position having the d 3 is shifted 27 degrees, plus or minus 3 degrees, from the midpoint of the angle range toward a direction of the one edge.

3. The single-phase brushless motor according to claim 2 , wherein a gap width between adjacent edges in a circumferential direction on each salient pole surface of the four salient poles is at least 1 mm, and an angle width in a circumferential direction thereof is not more than 10 degrees.

4. The single-phase brushless motor according to claim 1 , wherein a mark is provided on the stator core to distinguish the right and left when viewed from the axial direction.

Assignees

• Minebea Co Ltd

Inventors

• Omura Yuji
• Nakano Tomoaki
• Nishizawa Masaaki
• Sakaguchi Takahiro
• Uchikawa Shinichi
• Tsukada Tomoyuki

Classifications

• H02K2213/03

  Machines characterised by numerical values, ranges, mathematical expressions or similar information · CPC title

• H02K1/146

  consisting of a generally annular yoke with salient poles · CPC title

• H02K29/03 Primary

  with a magnetic circuit specially adapted for avoiding torque ripples or self-starting problems · CPC title

• H02K1/14 Primary

  Stator cores with salient poles · CPC title