Separator for secondary battery, manufacturing method thereof, method for manufacturing secondary battery comprising the separator and secondary battery manufactured by the method
US-12183949-B2 · Dec 31, 2024 · US
US9484599B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-9484599-B2 |
| Application number | US-201214241033-A |
| Country | US |
| Kind code | B2 |
| Filing date | Aug 30, 2012 |
| Priority date | Aug 31, 2011 |
| Publication date | Nov 1, 2016 |
| Grant date | Nov 1, 2016 |
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Provided is a non-aqueous electrolyte secondary battery having a high capacity and an improved cycle life. The battery includes an electrode group and a non-aqueous electrolyte, and has a volume energy density of 650 Wh/L or more. The electrode group includes wound positive and negative electrodes with a separator interposed therebetween. The positive and negative electrodes each include a current collector and a material mixture layer adhering thereto. The positive and negative electrode material mixture layers each have a porosity P p of 22% or less and porosity P n of 25% or less. The ratio V E /V T of a volume V E of the electrolyte to a total V T of the pore volumes of the positive and negative electrode material mixture layers, and the separator is 1 to 1.5. The difference between contact angles CA p and CA n of the positive and negative electrodes with respect to the non-aqueous electrolyte is 23° or less.
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The invention claimed is: 1. A non-aqueous electrolyte secondary battery comprising: an electrode group including a positive electrode, a negative electrode, and a separator interposed between the positive electrode and the negative electrode, the positive electrode, the negative electrode, and the separator being wound together; and a non-aqueous electrolyte, and having a volume energy density of 650 Wh/L or more, the positive electrode including a positive electrode current collector, and a positive electrode material mixture layer adhering to a surface of the positive electrode current collector; the negative electrode including a negative electrode current collector, and a negative electrode material mixture layer adhering to a surface of the negative electrode current collector; the positive electrode material mixture layer having a porosity P p of 22% or less, and the negative electrode material mixture layer having a porosity P n of 25% or less; a ratio V E /V T of a volume V E of the non-aqueous electrolyte to a total V T of a pore volume of the positive electrode material mixture layer, a pore volume of the negative electrode material mixture layer, and a pore volume of the separator being 1 or more and 1.5 or less; and a difference between a contact angle CA p of the positive electrode and a contact angle CA n of the negative electrode with respect to the non-aqueous electrolyte being 23° or less. 2. The non-aqueous electrolyte secondary battery according to claim 1 , wherein the difference between the contact angle CA p of the positive electrode and the contact angle CA n of the negative electrode is 21° or less. 3. The non-aqueous electrolyte secondary battery according to claim 1 , wherein: the non-aqueous electrolyte includes a non-aqueous solvent, and a lithium salt dissolved in the non-aqueous solvent; the non-aqueous solvent includes ethylene carbonate, ethyl methyl carbonate, and dimethyl carbonate; and in the non-aqueous solvent, a content of the ethylene carbonate is 10 to 25 vol %, a content of the ethyl methyl carbonate is 2 to 7 vol %, and a content of the dimethyl carbonate is 68 to 88 vol %. 4. The non-aqueous electrolyte secondary battery according to claim 3 , wherein in the non-aqueous solvent, the content of the ethylene carbonate is 18 to 23 vol %, the content of the ethyl methyl carbonate is 3 to 7 vol %, and the content of the dimethyl carbonate is 70 to 79 vol %. 5. The non-aqueous electrolyte secondary battery according to claim 1 , wherein a difference between the porosity P p of the positive electrode material mixture layer and the porosity P n of the negative electrode material mixture layer is 7% or less. 6. The non-aqueous electrolyte secondary battery according to claim 1 , wherein the difference between the porosity P p of the positive electrode material mixture layer and the porosity P n of the negative electrode material mixture layer is 2.2 to 5.5%. 7. The non-aqueous electrolyte secondary battery according to claim 1 , wherein a viscosity at 25° C. of the non-aqueous electrolyte is 5 mPa·s or less. 8. The non-aqueous electrolyte secondary battery according to claim 1 , wherein: the positive electrode material mixture layer having a porosity P p of 19% or less, and the negative electrode material mixture layer having a porosity P n of 22% or less. 9. The non-aqueous electrolyte secondary battery according to claim 1 , wherein the difference between the contact angle CA p of the positive electrode and the contact angle CA n of the negative electrode is 3° or more and 23° or less. 10. The non-aqueous electrolyte secondary battery according to claim 1 , wherein the difference between the contact angle CA p of the positive electrode and the contact angle CA n of the negative electrode is 18° or more and 23° or less. 11. The non-aqueous electrolyte secondary battery according to claim 1 , wherein the contact angle CA p of the positive electrode is 1 to 20°. 12. The non-aqueous electrolyte secondary battery according to claim 1 , wherein the contact angle CA n of the negative electrode is 10 to 45°. 13. The non-aqueous electrolyte secondary battery according to claim 1 , wherein the contact angle CA p of the positive electrode is smaller than the contact angle CA n of the negative electrode.
Electrodes based on carbonaceous material, e.g. graphite-intercalation compounds or CFx · CPC title
Aspects relating to capacity ratio of electrodes/electrolyte or anode/cathode · CPC title
Physical characteristics, e.g. porosity, surface area · CPC title
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Cross-Sectional Technologies · mapped topic
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