Traction battery assembly

Patent metadata

Field	Value
Publication number	US-9484562-B2
Application number	US-201414226984-A
Country	US
Kind code	B2
Filing date	Mar 27, 2014
Priority date	Mar 27, 2014
Publication date	Nov 1, 2016
Grant date	Nov 1, 2016

Abstract

A traction battery assembly includes a base plate and a plurality of prismatic cells stacked in an array on the base plate. A spacer assembly surrounds and is in contact with at least a portion of each of the cells. Each of the spacers assemblies include a pair of brackets having retaining tabs configured to extend over and retain a top portion of the cell opposite the base plate and anchoring tabs extending away from a base of the array. A clamp is disposed along the array and is configured to anchor the anchoring tabs to the base.

First claim

What is claimed is:

1. A traction battery assembly comprising:
a base plate;
a plurality of prismatic cells stacked in an array on the base plate, each of the cells including opposing major sides and minor sides extending therebetween;
a plurality of spacer assemblies interleaved with the cells such that a portion of each of the spacers is disposed between major sides of adjacent pairs of the cells, each of the spacer assemblies surrounding and in contact with at least a portion of one of the cells, and each including a pair of brackets having retaining tabs configured to extend over and retain a top portion of the cell opposite the base plate and anchoring tabs extending away from a base of the array; and
a clamp disposed along the array and configured to anchor the anchoring tabs to the base plate.

2. The traction battery assembly of claim 1 wherein each of the brackets is a Z-bracket.

3. The traction battery assembly of claim 1 wherein the clamp includes a bar disposed over the anchoring tabs and secured to the base plate.

4. The traction battery assembly of claim 3 wherein the clamp further includes a compression element sandwiched between the anchoring tabs and the bar.

5. The traction battery assembly of claim 1 wherein each of the spacer assemblies includes a side tab configured to cooperate with the clamp to further facilitate anchoring of the array to the base plate.

6. The traction battery assembly of claim 5 wherein the clamp includes a Y-bar disposed over the anchoring tabs and engaged with the side tab to secure the array to the base plate.

7. The traction battery assembly of claim 2 wherein each of the spacer assemblies includes a pair of opposing bracket channels configured to receive one of the Z-brackets therein.

8. The traction battery assembly of claim 1 wherein the base plate is a thermal plate configured to provide heating or cooling to the cells.

9. The traction battery assembly of claim 2 wherein the Z-brackets each include a standing portion interconnected between the retaining tabs and the anchoring tabs, and wherein the standing portions of the pair of Z-brackets are disposed along opposing minor sides of the spacer assembly.

10. The traction battery assembly of claim 1 wherein each of the spacer assemblies includes a pair of opposing minor sides interconnected by a major side disposed between adjacent pairs of the cells, and wherein the brackets are disposed in the minor sides.

11. A traction battery assembly comprising:
a base plate;
cells stacked in an array; and
spacers including a body having a portion interleaved with the cells and wrapped around at least three sides of a corresponding one of the cells, each body having a pair of hooking portions engaging opposite ends of a terminal side of the corresponding cell and clamped portions extending away from the array and configured to be clamped to the base plate.

12. The traction battery assembly of claim 11 further comprising a bar disposed along the array and disposed over the clamped portions to secure the clamped portions to the base plate.

13. The traction battery assembly of claim 11 further comprising a dielectric wrapping around each of the cells and disposed between the cell and corresponding spacer.

14. The traction battery assembly of claim 11 wherein the spacer comprises a different material than the hooking and clamped portions.

15. The traction battery assembly of claim 12 wherein each of the spacers includes a side tab configured to cooperate with the bar to further secure the array to the base plate.

16. The traction battery assembly of claim 11 wherein each of the spacers further includes a pair of brackets each extending along opposing minor sides of the cells, and wherein each of the brackets includes one of the hooking portions and one of the clamped portions.

17. A traction battery assembly comprising:
a base plate; and
a plurality of cell assemblies stacked in an array, each assembly including a cell, and a spacer having a portion disposed against a major side of the cell, retaining tabs configured to engage opposite ends of a terminal side of the cell, and anchoring tabs extending away from the array and configured to be clamped to the base plate.

18. The traction battery assembly of claim 17 wherein the spacer further includes a pair of linking bars each interconnecting one of the retaining tabs to one of the anchoring tabs.

19. The traction battery assembly of claim 18 wherein the spacer defines a pair of opposing channels each configured to receive one of the linking bars therein.

20. The traction battery assembly of claim 17 further comprising a Y-bar disposed over the anchoring tabs, wherein the spacer includes a side tab configured to engage a slanted side on the Y-bar to further secure the array to the base plate.

21. The traction battery assembly of claim 10 wherein each of the minor sides of the spacer assemblies are disposed against a corresponding one of the minor sides of the cells.

Assignees

• Ford Global Tech Llc

Inventors

• Utley Brian
• Maguire Patrick Daniel
• Perumalla Sai K
• Droste Steven

Classifications

• H01M50/209 Primary

  adapted for prismatic or rectangular cells (H01M50/216 takes precedence) · CPC title

• H01M50/291

  characterised by their shape · CPC title

• H01M2/1077 Primary

  Electricity · mapped topic

• H01M2220/20

  Batteries in motive systems, e.g. vehicle, ship, plane · CPC title

• H01M2/1016

  Electricity · mapped topic