Reactor, converter, and power converter apparatus

Patent metadata

Field	Value
Publication number	US-9484139-B2
Application number	US-201214116729-A
Country	US
Kind code	B2
Filing date	Apr 20, 2012
Priority date	May 10, 2011
Publication date	Nov 1, 2016
Grant date	Nov 1, 2016

Abstract

The present invention provides a reactor with which a sensor for measuring the physical quantity (temperature or the like) of the reactor and an external apparatus can be connected to each other in a stable manner. The reactor 1 A of the present invention includes a coil 2 , a magnetic core 3 at which the coil 2 is disposed, and a case 4 storing a combined product 10 made up of the coil 2 and the magnetic core 3 . The case 4 includes a bottom plate portion and a side wall portion 41 surrounding the combined product 10 . The side wall portion 41 is made of an insulating resin. A connector hooking portion 44 on which a connector portion 72 , which is coupled via a line 71 to a sensor such as a temperature sensor for measuring the physical quantity of the reactor 1 A is hooked is integrally molded with the side wall portion 41 by the resin structuring the side wall portion 41 . Allowing the connector portion 72 to be hooked on the connector hooking portion 44 and fixed thereto, the connector portion 72 is held by the case 4 in a stable manner, and with the reactor 1 A, the connector portion 72 and the connector portion of an external apparatus can be connected to each other in a stable manner.

First claim

The invention claimed is:

1. A reactor, comprising:
a coil;
a magnetic core at which the coil is disposed; and
a case that stores a combined product made up of the coil and the magnetic core, wherein
the case includes a bottom plate portion on which the combined product is placed and a side wall portion that surrounds the combined product,
at least part of the side wall portion is made of resin, and
a connector hooking portion on which a connector portion coupled to a sensor measuring a physical quantity of the reactor is hooked is integrally molded with the side wall portion by the resin.

2. The reactor according to claim 1 , wherein
the side wall portion is entirely made of an insulating resin, the side wall portion being a member independent of the bottom plate portion, and the side wall portion being integrated with the bottom plate portion by a fixation member.

3. The reactor according to claim 1 , wherein
the magnetic core includes an inner core portion covered by the coil and an outer core portion exposed outside the coil,
the side wall portion includes an overhanging portion covering at least part of the outer core portion disposed on an opening side of the case, and
the connector hooking portion is provided at the overhanging portion.

4. The reactor according to claim 1 , further comprising
a line hooking portion on which a line coupled to the sensor is hooked, the line hooking portion being integrally molded with the side wall portion by the resin.

5. The reactor according to claim 1 , wherein
the combined product includes an insulator interposed between the coil and the magnetic core, and
the insulator is integrated by a pair of divided pieces being combined, the reactor further comprising
a space formed as are result of combining the divided pieces as a storage portion for the sensor.

6. The reactor according to claim 2 , wherein
the bottom plate portion is made of a metal material.

7. A converter, comprising:
a switching element;
a driver circuit that controls an operation of the switching element; and
a reactor that smoothes a switching operation, wherein
an input voltage is converted by the operation of the switching element, and
the reactor is the reactor according to claim 1 .

8. A power converter apparatus, comprising:
a converter that converts an input voltage; and
an inverter that is connected to the converter and that performs interconversion between a direct current and an alternating current, wherein
a load is driven by power obtained by the conversion performed by the inverter, and
the converter is the converter according to claim 7 .

Assignees

• Yamada Yukinori
• Kawaguchi Hajime
• Yoshikawa Kouhei
• Sumitomo Electric Industries

Inventors

• Yamada Yukinori
• Kawaguchi Hajime
• Yoshikawa Kouhei

Classifications

• H01F27/402

  Association of measuring or protective means · CPC title

• H01F37/00 Primary

  Fixed inductances not covered by group H01F17/00 · CPC title

• H01F27/306

  Fastening or mounting coils or windings on core, casing or other support · CPC title

• H01F27/02 Primary

  Casings · CPC title