Flexible laminated hip and ridge shingle

Patent metadata

Field	Value
Publication number	US-9482007-B2
Application number	US-201514751334-A
Country	US
Kind code	B2
Filing date	Jun 26, 2015
Priority date	Mar 20, 2009
Publication date	Nov 1, 2016
Grant date	Nov 1, 2016

Abstract

A laminated asphalt shingle including a base layer, a first decorative layer, and a second decorative layer is provided. The first decorative layer may be affixed to the base layer and to the second decorative layer by a flexible adhesive that permits the first decorative layer to move relative to both the base layer and the second decorative layer without de-bonding. The relative movement of the shingle layers permits the shingle to be folded over the ridge line of a roof without de-bonding or breaking the layers. Additionally, the relative movement of the layers when the shingle is installed over a ridge creates opposing transverse edges in which each layer is offset from the other layers as a result of the shingle bending about a different radius of curvature, thereby providing a dimensional appearance along the transverse edges.

First claim

Having thus described the invention, what is claimed is:

1. A roof assembly comprising:
a first planar roof portion;
a second planar roof portion opposed to the first planar roof portion, wherein the first planar roof portion intersects the second opposed planar roof portion to form a ridge line or a hip of the roof assembly;
a hip and ridge shingle, comprising:
a base layer; and
a first decorative layer affixed to the base layer by a flexible adhesive, the flexible adhesive comprising a hydrocarbonaceous material, an oil, and at least one copolymer;

wherein each of the base layer and the first decorative layer are separate layers that are both bent over the ridge line or the hip such that the first decorative layer bends about a different radius of curvature than the base layer,
wherein the flexible adhesive allows movement of the first decorative layer relative to the base layer.

2. The roof assembly of claim 1 wherein the flexible adhesive has a viscosity that is less than or equal to about 1500 cps as measured by a Brookfield LVF Viscometer using spindle number 7 at 350° F.

3. The roof assembly of claim 1 wherein the at least one copolymer includes at least one a linear copolymer having an A-B di-block or an A-B-A tri-block structure, and a radial copolymer, the radial copolymer being selected from a block copolymer having an (AB)n radial structure where n is an integer of at least 4 and a block copolymer having a tri-block (A-B-A) radial structure having from 4-8 arms, and wherein the oil is present in an amount between about 2.0 to about 7.0 weight %.

4. The roof assembly of claim 3 , wherein the radial copolymer is selected from styrene-butadiene-styrene (SBS) radial copolymers and styrene-isoprene radial copolymers, and wherein the copolymer forming the linear copolymer is selected from styrene-butadiene block copolymers and styrene-isoprene block copolymers.

5. The roof assembly of claim 3 , wherein the ratio of radial copolymer to linear copolymer present in the adhesive ranges from 6:3 to 2:6.

6. The roof assembly of claim 1 , wherein said oil is a paraffinic oil.

7. The roof assembly of claim 1 , wherein the base layer has a first length and a first width and the first decorative layer has a second length and a second width, at least one of the second length and the second width being less than the corresponding first length and first width.

8. The roof assembly of claim 1 wherein the base layer includes a top side, a bottom side, a first reinforcement member coated with asphalt, and a first layer of granules applied to the asphalt coated first reinforcement member to form the top side of the base layer, and wherein the first decorative layer includes a top side, a bottom side, a second reinforcement member coated with asphalt, and a second layer of granules applied to the asphalt coated second reinforcement member to form the top side of the first decorative layer, wherein the bottom side of the first decorative layer is positioned onto the top side of the base layer and the flexible adhesive is applied between the bottom side of the first decorative layer and the top side of the base layer to affix the first decorative layer to the base layer.

9. The roof assembly of claim 8 wherein the asphalt coated onto the base layer and the asphalt coated onto the first decorative layer does not include the flexible adhesive.

10. The roof assembly of claim 8 , wherein the hip and ridge shingle further comprises a second decorative layer having a top side, a bottom side, a third reinforcement member coated with asphalt, and a third layer of granules applied to the asphalt coated third reinforcement member to form the top side of the second decorative layer, wherein the bottom side of the second decorative layer is positioned onto the top side of the first decorative layer and the flexible adhesive is applied between the bottom side of the second decorative layer and the top side of the first layer to affix the second decorative layer to the first decorative layer.

11. The roof assembly of claim 10 wherein the second decorative layer is separate from the base layer and the first decorative layer, and the second decorative layer is bent over the ridge line or the hip of the roof assembly such that the second decorative layer bends about a different radius of curvature than the base layer or the first decorative layer.

Assignees

• Owens Corning Intellectual Capital Llc

Inventors

• Grubka Lawrence J
• Frey Jennifer L
• Loftus James E
• Vermilion Donn R
• Guerra Jason D

Classifications

• C09J11/08

  Macromolecular additives · CPC title

• B32B3/26

  characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids {(foam layer B32B5/18; layer of synthetic resin characterised by fillers that create voids or cavities B32B27/205); characterised by an apertured layer} · CPC title

• C08L55/00

  Compositions of homopolymers or copolymers, obtained by polymerisation reactions only involving carbon-to-carbon unsaturated bonds, not provided for in groups C08L23/00 - C08L53/00 · CPC title

• C09J11/06

  organic · CPC title

• B32B2255/24

  Organic non-macromolecular coating · CPC title