Energy conversion method and apparatus, and welding device

Patent metadata

Field	Value
Publication number	US-9481048-B2
Application number	US-201013395228-A
Country	US
Kind code	B2
Filing date	Sep 9, 2010
Priority date	Sep 10, 2009
Publication date	Nov 1, 2016
Grant date	Nov 1, 2016

Abstract

The invention relates to a method and an apparatus for converting the energy of an energy storage ( 2 ) for operating an arc ( 6 ), wherein a power unit ( 3 ) and an input and/or output device ( 5 ) for setting the current for operating the arc ( 6 ) is used to convert energy, as well as an appropriate welding device. In order to be able to provide the user with information on the state of energy storage ( 2 ), the time remaining for operating the arc ( 6 ) using the set current is calculated depending on a determined capacity of the energy storage ( 2 ) and a value for the current set on the input and/or output device ( 5 ), and said time is displayed on a corresponding display unit ( 27 ).

First claim

The invention claimed is:

1. A welding device comprising:
an energy storage,
a torch for forming an arc,
an input and/or output device connected to a control device for setting a welding current,
a power unit to convert an energy of the energy storage for operating the arc,
wherein the control device is designed for
calculating a reference value of a welding time remaining for performing a welding process depending on a determined capacity of the energy storage and a value for the welding current set on the input and/or output device before performing the welding process,
adjusting a remaining welding time according to a change in the welding current at the input and/or output device,
adjusting the calculated remaining welding time while performing the welding process based on the actual values of the welding current and a welding voltage,
creating a library in which an average value of energy consumption for a plurality of welding current settings is stored as an empirical value,
updating the library with every welding process performed with the welding device, and
calculating a number of welding processes which can be performed with an available capacity of the energy storage using a set welding current based on the available energy capacity of the energy storage and the empirical value of energy consumption for the particular welding process and the set welding current stored in the library
and a display unit for displaying a calculated value of the remaining welding time.

2. The welding device according to claim 1 , wherein the control device is designed for calculating a value of the remaining welding time in defined time intervals, and a store for storing the respective values of the remaining welding time is provided.

3. The welding device according to claim 1 , wherein at least one controller of the energy storage is provided, that can be used to determine a capacity of the energy storage.

4. The welding device according to claim 1 , wherein a unit for charging the energy storage is provided.

5. The welding device according to claim 4 , wherein a light emitting diode for displaying a charging state of the energy storage is provided on the input and/or output device.

6. The welding device according to claim 4 , wherein a setting element for turning the unit on and off is provided on the input and/or output device.

7. A method for operating a welding device for forming an arc having an energy storage, the method comprising the steps of:
connecting a power unit and an input and/or output device to a control device for setting a welding current;
using the power unit and the input and/or output device to convert the energy of the energy storage;
when starting the welding device via the control device, calculating and displaying a reference value for a welding time remaining for operating the welding device using a set current depending on a determined capacity of the energy storage and a value of the welding current set on the input and/or output device before performing a welding process;
adjusting a remaining welding time accordingly in case of a change in the welding current on the input and/or output device, wherein the remaining welding time is adjusted while performing the welding process based on the actual values of the welding current and a welding voltage;
creating a library in which an average value of energy consumption for a plurality of welding current settings is stored as an empirical value;
updating the library with every welding process performed with the welding device; and
calculating a number of welding processes which can be performed with an available capacity of the energy storage using a set welding current based on the available energy capacity of the energy storage and the empirical value of energy consumption for the particular welding process and the set welding current stored in the library.

8. The method according to claim 7 , wherein the step of adjusting the remaining welding time is performed in defined time intervals and a respective value of the remaining welding time is stored.

9. The method according to claim 8 , wherein the value of the remaining welding time is calculated depending on stored values of an energy consumption for the set welding current.

10. The method according to claim 7 , wherein a capacity of the energy storage is determined by retrieving at least one controller of the energy storage.

Assignees

• Magerl Christian
• BINDER JüRGEN
• Stieglbauer Walter
• Artelsmair Bernhard
• Fronius Int Gmbh

Inventors

• Magerl Christian
• BINDER JüRGEN
• Stieglbauer Walter
• Artelsmair Bernhard

Classifications

• B23K9/1006

  Power supply · CPC title

• B23K9/32 Primary

  Accessories · CPC title

• B23K9/0953

  using computing means · CPC title

• B23K9/1081 Primary

  Arc welding by means of accumulated energy · CPC title

• G01R31/3646

  for indicating electrical conditions or variables, e.g. visual or audible indicators · CPC title