Device and method for producing phosgene

Patent metadata

Field	Value
Publication number	US-9480958-B2
Application number	US-201314413099-A
Country	US
Kind code	B2
Filing date	Jul 9, 2013
Priority date	Jul 11, 2012
Publication date	Nov 1, 2016
Grant date	Nov 1, 2016

Abstract

The invention relates to a device (R) for producing phosgene by reacting chlorine and carbon monoxide in the presence of a fixed-bed catalyst, comprising a) a tube bundle, which is arranged inside a reactor jacket ( 4 ) and which has a plurality of reaction tubes ( 3 ), which are arranged substantially parallel to each other and which extend from a lower tube sheet ( 2 ) to an upper tube sheet ( 2 ), and b) a coolant space for a cooling fluid, which coolant space surrounds the reaction tubes ( 3 ) and is defined by the lower tube sheet ( 1 ), the upper tube sheet ( 2 ), and the reactor jacket ( 4 ), wherein the device is characterized in that the tube bundle is enclosed by an annular-space sheet ( 7 ), which defines an inner annular space ( 12 ) for the passage of the cooling fluid and which is arranged at a distance from both the lower tube sheet ( 1 ) and the upper tube sheet ( 2 ), wherein an outer annular space ( 13 ) for feeding liquid cooling fluid through is formed between the annular-space sheet ( 7 ) and the reactor jacket ( 4 ), which outer annular space is in fluid connection with the inner annular space ( 12 ). The invention further relates to a method for producing phosgene by means of such a device.

First claim

The invention claimed is:

1. An apparatus for the production of phosgene by reaction of chlorine and carbon monoxide in the presence of a fixed-bed catalyst, comprising
a) a tube bundle arranged inside a reactor shell and having a plurality of reaction tubes which are arranged substantially parallel to one another and extend from a bottom tube plate to a top tube plate, and
b) a coolant chamber for a cooling fluid, which coolant chamber surrounds the reaction tubes and is delimited by the bottom tube plate, the top tube plate and the reactor shell, wherein the tube bundle is enclosed by an annulus plate which defines an inner annulus for passage of the cooling fluid and which is at a distance from both the bottom tube plate and the top tube plate, wherein
there is formed between the annulus plate and the reactor shell an outer annulus for passage of liquid cooling fluid, which outer annulus is in flow communication with the inner annulus,
wherein at least one down tube for passage of liquid cooling fluid is arranged inside the tube bundle.

2. The apparatus according to claim 1 , wherein the at least one down tube is arranged in the centre of the tube bundle.

3. The apparatus according to claim 1 , wherein the at least one down tube protrudes beyond the top edge of the annulus plate.

4. The apparatus according to claim 1 , wherein the apparatus has a substantially circular cross-section.

5. The apparatus according to claim 1 , wherein an inlet side of the reactants into the reaction tubes is provided on the side of the bottom tube plate.

6. The apparatus according to claim 1 , wherein at least one inlet opening for liquid cooling fluid and at least one outlet opening for gaseous cooling fluid are provided, the at least one inlet opening being arranged beneath the at least one outlet opening.

7. The apparatus according to claim 6 , wherein the reactor shell is widened in the top region to form a vapour belt, and the outlet opening for gaseous cooling fluid is arranged at the vapour belt.

8. The apparatus according to claim 7 , wherein the at least one outlet opening is provided in the top tube plate or on the upper side of the vapour belt and/or is connected to a condenser.

9. The apparatus according to claim 7 , wherein the vapour belt is in asymmetric form and/or is arranged asymmetrically to the annulus plate, the flow cross-section of the vapour belt being largest in the region of the outlet opening.

10. The apparatus according to claim 8 , wherein the condenser is connected by way of a return line to the inlet opening for liquid cooling fluid.

11. The apparatus according to claim 1 , wherein the apparatus is so configured that the cooling fluid is able to rise from the bottom tube plate through the inner annulus in the direction towards the top tube plate, from where the cooling fluid can be guided by way of the outer annulus back to the bottom tube plate.

12. An apparatus for the production of phosgene by reaction of chlorine and carbon monoxide in the presence of a fixed-bed catalyst, comprising
a) a tube bundle arranged inside a reactor shell and having a plurality of reaction tubes which are arranged substantially parallel to one another and extend from a bottom tube plate to a top tube plate, and
b) a coolant chamber for a cooling fluid, which coolant chamber surrounds the reaction tubes and is delimited by the bottom tube plate, the top tube plate and the reactor shell, wherein the tube bundle is enclosed by an annulus plate which defines an inner annulus for passage of the cooling fluid and which is at a distance from both the bottom tube plate and the top tube plate, wherein there is formed between the annulus plate and the reactor shell an outer annulus for passage of liquid cooling fluid, which outer annulus is in flow communication with the inner annulus, and the tube bundle is divided into at least two tube bundle segments, cooling fluid channels being provided between the tube bundle segments at least in sections, which cooling fluid channels have a width that corresponds at least to the diameter of a reaction tube and extend from the annulus plate into the interior of the tube bundle.

13. The apparatus according to claim 12 , wherein the tube bundle is divided into symmetrical tube bundle segments.

14. The apparatus according to claim 12 , wherein the cooling fluid channels extend over a length of from ¼ to ¾ of the distance from the annulus plate to the centre of the tube bundle.

15. The apparatus according to claim 12 , wherein at least one of the cooling fluid channels extends to the centre of the tube bundle, the cross-section of that cooling fluid channel narrowing to the centre of the tube bundle.

16. The apparatus according to claim 15 , wherein the narrowing takes the form of a step.

17. The apparatus according to claim 15 , wherein the cooling fluid channels extend alternately to the centre of the tube bundle.

18. The apparatus of claim 12 , wherein at least one down tube for passage of liquid cooling fluid is arranged inside the tube bundle.

19. An apparatus for the production of phosgene by reaction of chlorine and carbon monoxide in the presence of a fixed-bed catalyst, comprising
a) a tube bundle arranged inside a reactor shell and having a plurality of reaction tubes which are arranged substantially parallel to one another and extend from a bottom tube plate to a top tube plate, and
b) a coolant chamber for a cooling fluid, which coolant chamber surrounds the reaction tubes and is delimited by the bottom tube plate, the top tube plate and the reactor shell, wherein the tube bundle is enclosed by an annulus plate which defines an inner annulus for passage of the cooling fluid and which is at a distance from both the bottom tube plate and the top tube plate, wherein there is formed between the annulus plate and the reactor shell an outer annulus for passage of liquid cooling fluid, which outer annulus is in flow communication with the inner annulus, and wherein the apparatus has an associated cooling fluid circulation device, which is so configured that it is able to convey the cooling fluid from the bottom tube plate through the inner annulus in the direction towards the top tube plate, from where the cooling fluid can be guided by way of the outer annulus back to the bottom tube plate.

20. The apparatus of claim 19 , wherein at least one down tube for passage of liquid cooling fluid is arranged inside the tube bundle.

21. A process for the production of phosgene comprising reacting chlorine and carbon monoxide in the presence of a fixed-bed catalyst in the apparatus of claim 1 .

22. A process for the production of phosgene comprising reacting chlorine and carbon monoxide in the presence of a fixed-bed catalyst in the apparatus of claim 12 .

23. A process for the production of phosgene comprising reacting chlorine and carbon monoxide in the presence of a fixed-bed catalyst in the apparatus of claim 19 .

Assignees

• Bayer Materialscience Ag
• Covestro Deutschland Ag

Inventors

• Hollmann Ulrich
• Steffens Friedhelm
• Lorenz Wolfgang
• Runowski Thomas

Classifications

• B01J2208/00176

  outside the reactor · CPC title

• B01J8/067 Primary

  Heating or cooling the reactor (B01J8/062 takes precedence) · CPC title

• B01J2208/021

  comprising a plurality of beds with flow of reactants in parallel · CPC title

• B01J2208/00221

  comprising baffles for guiding the flow of the heat exchange medium · CPC title

• C01B31/28

  Chemistry & Metallurgy · mapped topic