Absorbent article with a fluid-entangled body facing material including a plurality of hollow projections

Patent metadata

Field	Value
Publication number	US-9480608-B2
Application number	US-201213665838-A
Country	US
Kind code	B2
Filing date	Oct 31, 2012
Priority date	Oct 31, 2012
Publication date	Nov 1, 2016
Grant date	Nov 1, 2016

Abstract

An absorbent article having improved handling of body exudates can include a fluid-entangled body facing material including a support layer and a projection layer. The fluid-entangled body facing material can include a plurality of hollow projections formed from a first plurality of fibers in the projection layer. The hollow projections can extend from the outer surface of the projection layer in a direction away from the support layer. The absorbent article can minimize the amount of body exudates in contact with a wearer's skin and can minimize the incidence of leakage of body exudates from the absorbent article.

First claim

What is claimed is:

1. An absorbent article comprising:
a. a fluid-entangled body facing material comprising:
i. a support layer comprising a plurality of fibers and opposed first and second surfaces;
ii. a projection layer comprising a plurality of fibers and opposed inner and outer surfaces, the second surface of the support layer in contact with the inner surface of the projection layer, fibers of at least one of the support layer and the projection layer being fluid-entangled with fibers of the other of the support layer and the projection layer;
iii. a plurality of hollow projections formed from a first plurality of the plurality of fibers in the projection layer, the plurality of projections extending from the outer surface of the projection layer in a direction away from the support layer; and
iv. a land area, wherein the plurality of hollow projections are surrounded by the land area;

b. an outer cover;
c. an absorbent body positioned between the fluid-entangled body facing material and the outer cover;
d. an acquisition layer positioned between the fluid-entangled body facing material and the absorbent body; and
e. a fluid transfer layer positioned between the acquisition layer and the absorbent body, the fluid transfer layer comprising a polymeric material; wherein the area of spread of fecal material on the fluid-entangled body facing material after insult with fecal material simulant according to the Determination of Area of Spread of Fecal Material Simulant Test Method is less than about 34 cm 2 .

2. The absorbent article of claim 1 wherein the acquisition layer comprises fibers having a denier of greater than about 5.

3. The absorbent article of claim 1 wherein the land area has greater than about 1% open area within a chosen area of the fluid-entangled body facing material.

4. The absorbent article of claim 3 wherein the land area has greater than about 5% open area within a chosen area of the fluid-entangled body facing material.

5. The absorbent article of claim 4 wherein the land area has greater than about 10% open area within a chosen area of the fluid-entangled body facing material.

6. The absorbent article of claim 3 wherein the open area is due to interstitial fiber-to-fiber spacing.

7. The absorbent article of claim 1 wherein a second plurality of fibers of the plurality of fibers in the projection layer are entangled with the support layer.

8. The absorbent article of claim 1 wherein the absorbent body is free of superabsorbent material.

9. The absorbent article of claim 1 wherein the absorbent body comprises greater than about 15% superabsorbent material by weight of the absorbent body.

10. The absorbent article of claim 1 wherein the fluid-entangled body facing material comprises less than about 10% extension in a machine direction under a load of 2 Newtons per 25 mm width.

11. The absorbent article of claim 10 wherein the fluid-entangled body facing material comprises less than about 10% extension in the machine direction under a load of 4 Newtons per 25 mm width.

12. The absorbent article of claim 11 wherein the fluid-entangled body facing material comprises less than about 10% extension in the machine direction under a load of 6 Newtons per 25 mm width.

13. The absorbent article of claim 1 wherein the projections have a height from about 1 mm to about 10 mm.

14. The absorbent article of claim 1 wherein the fluid-entangled body facing material comprises a resiliency of greater than about 70% according to the Percent Resiliency—One Cycle Compression Test Method.

15. The absorbent article of claim 1 wherein the area of spread of fecal material on the fluid-entangled body facing material after insult with fecal material simulant according to the test method described herein is less than about 33 cm 2 .

16. The absorbent article of claim 15 wherein the area of spread of fecal material on the fluid-entangled body facing material after insult with fecal material simulant according to the Determination of Area of Spread of Fecal Material Simulant Test Method is less than about 32 cm 2 .

17. The absorbent article of claim 16 wherein the area of spread of fecal material on the fluid-entangled body facing material after insult with fecal material simulant according to the Determination of Area of Spread of Fecal Material Simulant Test Method is less than about 31 cm 2 .

18. The absorbent article of claim 1 wherein the projections have less than about 1% open area within a chosen area of the fluid-entangled body facing material.

19. The absorbent article of claim 18 wherein the open area is due to interstitial fiber-to-fiber spacing.

20. The absorbent article of claim 1 wherein the absorbent article is a diaper.

21. An absorbent article comprising:
a. a fluid-entangled body facing material comprising:
i. a support layer comprising a plurality of fibers and opposed first and second surfaces;
ii. a projection layer comprising a plurality of fibers and opposed inner and outer surfaces, the second surface of the support layer in contact with the inner surface of the projection layer, fibers of at least one of the support layer and the projection layer being fluid-entangled with fibers of the other of the support layer and the projection layer;
iii. a plurality of hollow projections formed from a first plurality of the plurality of fibers in the projection layer, the hollow projections extending from the outer surface of the projection layer in a direction away from the support layer;
iv. a land area, wherein the plurality of hollow projections are surrounded by the land area; and
v. the projections having less than about 1% open area and the land area having greater than about 5% open area within a chosen area of the fluid-entangled body facing material;

b. an outer cover;
c. an absorbent body positioned between the fluid-entangled body facing material and the outer cover;
d. an acquisition layer positioned between the fluid-entangled body facing material and the absorbent body; and
e. a fluid transfer layer positioned between the acquisition layer and the absorbent body, the fluid transfer layer comprising a cellulosic material; wherein the area of spread of fecal material on the fluid-entangled body facing material after insult with fecal material simulant according to the Determination of Area of Spread of Fecal Material Simulant Test Method is less than about 34 cm 2 .

22. The absorbent article of claim 21 wherein a second plurality of fibers of the plurality of fibers in the projection layer are entangled with the support layer.

23. The absorbent article of claim 21 wherein the acquisition layer comprises fibers having a denier of greater than about 5.

24. The absorbent article of claim 21 wherein the acquisition layer comprises fibers having a denier of less than about 5.

25. The absorbent article of claim 21 wherein the absorbent body is free of superabsorbent material.

26. The absorbent article of claim 21 wherein the absorbent body comprises greater than about 15% superabsorbent material by weight of the absorbent body.

27. The absorbent article of claim 21 wherein the fluid-entangled body facing material comprises less than about 10% extension in a machine direction under a load of 2 Newtons per 25 mm width.

28. The absorbent article of claim 27 wherein the fluid-entangled body facing mate

Assignees

• Kimberly Clark Co

Inventors

• Kirby Scott S C
• Biggs David Glen
• Hammond Andrew Thomas
• Johnson Eric Donald
• Popp Robert Lee
• Schlinz Daniel Robert
• Williams Kendell Jean
• Finn Niall
• Butler Andy R

Classifications

• A61F2013/51178

  with the combination of nonwoven webs · CPC title

• A61F13/537

  characterised by a layer facilitating or inhibiting flow in one direction or plane, e.g. a wicking layer {(A61F13/538 takes precedence)} · CPC title

• A61F13/49406

  the edge leakage prevention means being at the crotch region · CPC title

• A61F13/51108 Primary

  the top sheet having corrugations or embossments having one axis relatively longer than the other axis, e.g. forming channels or grooves in a longitudinal direction · CPC title

• A61F13/5116 Primary

  being formed of multiple layers (A61F13/5123 takes precedence) · CPC title