Coated barium titanate particulate and production method for same

Patent metadata

Field	Value
Publication number	US-9478356-B2
Application number	US-201314441888-A
Country	US
Kind code	B2
Filing date	Nov 7, 2013
Priority date	Nov 13, 2012
Publication date	Oct 25, 2016
Grant date	Oct 25, 2016

Abstract

Provided is a surface-coated barium titanate particulate for us in multilayer ceramic capacitors and for which the grain growth during high-temperature firing has been suppressed. Also provided is a production method for same. Barium titanate particulate obtained by means of a hydrothermal reaction, wherein the coated barium titanate particulate has an average particle diameter of at least 10 nm but less than 1000 nm, a Ba/Ti ratio of 0.80-1.20 inclusive, a c/a ratio of 1.001-1.010 inclusive, and a coating layer comprising at least one kind of metal compound selected from the group consisting of Mg, Ca, Ba, Mn and rare earth elements is included on the surface thereof. The coated barium titanate particulate according to the present invention is produced by means of a method including: (1) a step for obtaining barium titanate particulate by mixing an aqueous solution containing barium hydroxide and an aqueous solution containing titanium hydroxide at a Ba/Ti ratio of 0.80-1.20 inclusive, and subjecting same to a hydrothermal reaction at a temperature of 200-450° C. inclusive, a pressure of 2.0-50 MPa inclusive, and for a reaction time of 0.1 minutes-1 hour inclusive; (2) a step for uniformly dispersing the barium titanate particulate in an aqueous solution; and (3) a step for coating the metal compound on the surface of the barium titanate particulate.

First claim

The invention claimed is:

1. A method for producing a coated barium titanate particle comprising a coating layer comprising a carbonate of at least one type of metal selected from a group consisting of Mg, Ca, Ba, Mn and rare earth elements on a surface of a barium titanate particle, wherein the barium titanate particle without the coating has a mean particle size of 10 nm or higher and lower than 1000 nm, a Ba/Ti ratio of 0.80 or higher and 1.20 or lower, and a c/a ratio, which is a rate of a c-axis and an a-axis, of 1.001 or higher and 1.010 or lower comprising the steps of:
(1) mixing an aqueous solution containing barium hydroxide and an aqueous solution containing titanium hydroxide at a Ba/Ti ratio of barium and titanium of 0.80 or higher and 1.20 or lower, and subjecting a resulting mixture to a hydrothermal reaction at a temperature of 200° C. or higher and 450° C. or lower, a pressure of 10 MPa or higher and 40 MPa or lower, and a reaction time of 0.1 minute or longer and 1 hour or shorter to obtain barium titanate particles;
(2) homogenously dispersing the barium titanate particle obtained in (1) in an aqueous solution; and
(3) adding a metal compound solution and alkali to a dispersion solution of barium titanate particles obtained in (2) to deposit a carbonate of metal on surfaces of the barium titanate particles.

2. A method for producing the coated barium titanate particle according to claim 1 , wherein the rare earth elements are at least one element selected from a group consisting of Sc, Y, La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, and Lu.

3. A method for producing the coated barium titanate particle according to claim 1 , wherein an amount of the coating layer on a basis of a total mass of the coated barium titanate particle and the coating layer is 0.01 mass % or higher and 20.0 mass % or lower.

Assignees

• Kanto Denka Kogyo Kk

Inventors

• Iinuma Hidehiko
• Moriya Yoshimi

Classifications

• C04B2235/3229

  Cerium oxides or oxide-forming salts thereof · CPC title

• C01P2006/12

  Surface area · CPC title

• C01P2002/77

  by unit-cell parameters, atom positions or structure diagrams · CPC title

• C04B2235/79

  Non-stoichiometric products, e.g. perovskites (ABO3) with an A/B-ratio other than 1 · CPC title

• C01P2004/64

  Nanometer sized, i.e. from 1-100 nanometer · CPC title