Caps for implants, implant assemblies, and methods of use

Patent metadata

Field	Value
Publication number	US-9474553-B2
Application number	US-201414159715-A
Country	US
Kind code	B2
Filing date	Jan 21, 2014
Priority date	Jan 25, 2013
Publication date	Oct 25, 2016
Grant date	Oct 25, 2016

Abstract

An implant assembly can include an implant configured to be coupled to at least one bone part. The implant can include an implant body that defines at least one unsmooth surface. The assembly can further include a cap configured to be coupled to the implant body such that the cap overlies the at least one unsmooth surface. The cap can include a shell that defines a cavity that is configured to receive at least a portion of the implant body such that the shell flexes relative to the implant body as the cavity receives the at least a portion of the implant body to thereby couple the cap to the implant. The cap defines an outer surface that is curved.

First claim

What is claimed:

1. A cap configured to be coupled to an implant, the cap comprising:
a cap body that includes a shell having at least one side wall, the at least one side wall defining at least a first inner surface and a second inner surface that is spaced from the first inner surface along a first direction such that the second inner surface substantially faces the first inner surface, the cap body further including a cavity that is sized to receive at least a portion of the implant such that the shell elastically flexes between a first position and a second position as the cavity receives the at least a portion of the implant, the first inner surface and the second inner surface each partially defining the cavity; and
an attachment mechanism defined by the at least one side wall, the attachment mechanism including a first attachment member and a second attachment member, the first and second attachment member each extending from the at least one side wall substantially along the first direction,
wherein the attachment mechanism is configured to capture the at least a portion of the implant within the cavity when the shell is in the second position.

2. The cap of claim 1 , wherein the first and second attachment members are configured to abut respective bone facing surfaces of the implant when the at least a portion of the implant is captured within the cavity.

3. The cap of claim 1 , wherein the first and second attachment members are opposed to each other along the first direction.

4. The cap of claim 1 , wherein the first and second attachment members extend toward each other substantially along the first direction.

5. The cap of claim 1 , wherein the at least one side wall defines a third surface that joins the first surface to the second surface.

6. The cap of claim 5 , wherein the first, second, and third surfaces are continuous.

7. The cap of claim 1 , wherein the shell defines the cavity.

8. The cap of claim 7 , wherein the cap body further includes an outer shell that defines an inner surface, wherein the shell is an inner shell that further defines an outer surface that faces and is spaced apart from the inner surface of the outer shell such that the inner shell is configured to flex outwardly toward the outer shell as the cavity receives the at least a portion of the implant.

9. The cap of claim 1 , wherein the cap body defines an outer surface that is at least partially convex.

10. The cap of claim 1 , wherein the shell includes a ceiling that partially defines the cavity, and each of the first and second attachment members defines an abutment surface that at least partially faces the ceiling.

11. The cap of claim 1 , wherein the cap body defines a first opening that extends into the cavity such that a portion of the implant extends through the opening when the at least a portion of the implant is received by the cavity.

12. The cap of claim 1 , wherein the shell defines the cavity and the cap body defines first and second openings that extend into the cavity such that the cavity and first and second openings define a channel that extends through the cap body along a second direction that is substantially perpendicular to the first direction.

13. The cap of claim 12 , wherein the at least one side wall includes a first side wall and a second side wall that is spaced from the first side wall along the first direction.

14. The cap of claim 12 , wherein the channel is at least partially cylindrical in shape.

15. The cap of claim 1 , wherein the cap body further includes an outer shell and the shell is an inner shell, the outer shell defining the cavity and the inner shell being configured to flex such that the first and second surfaces move toward each other as the cavity receives the at least a portion of the implant.

16. The cap of claim 15 , wherein the inner shell is sized to be received by an aperture defined by the implant.

17. The cap of claim 16 , wherein the attachment mechanism is an external surface of the at least one side wall such that the external surface is configured to form a frictional fit with the implant when the inner shell is inserted into the aperture.

18. The cap of claim 16 , wherein the at least one side wall is cylindrical such that the first and second inner surfaces are continuous so as to define a single cylindrical surface.

19. The cap of claim 1 , wherein the cap body includes a first end and a second end, the cavity extending into the second end toward the first end, the at least one side wall extend from the first end such that the at least one side wall is flexible relative to the first end.

20. A method of fixing a first bone part relative to a second bone part, the method comprising:
fixing a first bone part relative to a second bone part with an implant that defines a bone facing surface and an opposed outer surface;
positioning a cap defining a curved outer surface over the outer surface of the implant, the cap having an inner shell that defines a cavity, an outer shell, and at least one attachment member that extends from the inner shell; and
moving the cap toward the implant such that the cavity receives a portion of the implant, thereby flexing the inner shell relative to the outer shell, and moving the cap toward the implant until the at least one attachment member abuts the bone facing surface to thereby couple the cap to the implant.

21. The method of claim 20 , further comprising the step of inserting a portion of the implant through an opening of the cap body that extends into cavity.

22. The method of claim 20 , further comprising the step of moving the cap toward the implant until a ceiling of the inner shell abuts the implant, the ceiling facing the first and second attachment members prior to the step of moving the cap toward the implant.

23. The cap of claim 1 , wherein the first attachment member extends from the first inner surface, and the second attachment member extends from the second inner surface.

24. A cap configured to be coupled to an implant, the cap comprising:
a cap body including an inner shell and an outer shell, the inner shell having at least one side wall, the at least one side wall defining at least a first inner surface and a second inner surface that is spaced from the first inner surface along a first direction such that the second inner surface substantially faces the first inner surface, the inner shell including an outer surface, the outer shell including an inner surface that faces the outer surface, the cap body further including a cavity that is defined by the inner shell, and the cavity is sized to receive at least a portion of the implant such that the inner shell is configured to elastically flex: 1) between a first position and a second position as the cavity receives the at least a portion of the implant, and 2) outwardly toward the outer shell as the cavity receives the at least a portion of the implant; and
an attachment mechanism defined by the at least one side wall, the attachment mechanism including a first attachment member and a second attachment member, the first and second attachment member each extending from the at least one side wall substantially along the first direction,
wherein the attachment mechanism is configured to capture the at least a portion of the implant within the cavity when the inner shell is in the second position.

25. The cap of claim 24 , wherein the outer surface is at least partially convex

Assignees

• Depuy Synthes Products Inc

Inventors

• Koch Rudolf

Classifications

• A61B17/685 Primary

  Elements to be fitted on the end of screws or wires, e.g. protective caps · CPC title

• A61B17/8042

  the additional component being a cover over the screw head · CPC title

• A61C8/00

  Means to be fixed to the jaw-bone for consolidating natural teeth or for fixing dental prostheses thereon; Dental implants; Implanting tools (fastening of peg-teeth in the mouth A61C13/30) · CPC title

• A61B17/844

  with expandable anchors or anchors having movable parts · CPC title

• A61B2090/103

  Cranial plugs for access to brain · CPC title