Pressure vessel and production method thereof

Patent metadata

Field	Value
Publication number	US-9464758-B2
Application number	US-201314433377-A
Country	US
Kind code	B2
Filing date	Sep 26, 2013
Priority date	Oct 5, 2012
Publication date	Oct 11, 2016
Grant date	Oct 11, 2016

Abstract

A second protective member ( 62 ) is provided to cover a thin wall portion and its periphery of a second tank head section ( 92 ), so as to protect the thin wall portion. The thin wall portion is a region of the second tank head section ( 92 ) in which a reinforcing layer ( 20 ) has a smaller wall thickness. The second protective member ( 62 ) has a double layer structure including an inner layer made of polyurethane and an outer layer made of a material mixture of polyurethane and expanded graphite. This structure suppresses the mass and the volume of a pressure vessel from being increased by the presence of a protective layer.

First claim

The invention claimed is:

1. A pressure vessel, comprising:
a vessel main body having a tank head section and a shell plate section; and
a protective member including a non-foamed thermally foamable material, which forms a heat insulating layer when being foamed, and placed to be brought into contact with and fixed to only an outer surface of the tank head section.

2. The pressure vessel according to claim 1 ,
wherein the protective member includes a layer containing the thermally foamable material and a layer containing a buffer material.

3. The pressure vessel according to claim 2 ,
wherein the layer containing the buffer material is placed on an inner side of the layer containing the thermally foamable material.

4. The pressure vessel according to claim 1 ,
wherein the tank head section includes a first tank head section and a second tank head section, wherein
a safety valve operative to work at high temperature is provided on the first tank head section, and
the protective member is fixed to the second tank head section.

5. The pressure vessel according to claim 1 ,
wherein the protective member has an outer diameter that is equal to or smaller than an outer diameter of the vessel main body.

6. The pressure vessel according to claim 1 ,
wherein the part of the tank head section brought into contact with and fixed by the protective member includes a region having a smallest wall thickness.

7. A production method of a pressure vessel, comprising;
producing a vessel main body including a tank head section and a shell plate section; and
bringing a protective member including a non-foamed thermally foamable material, which forms a heat insulating layer when being foamed, into contact with only an outer surface of the tank head section to be fixed to only the outer surface of the tank head section.

Assignees

• Toyota Motor Co Ltd

Inventors

• Kojima Makoto
• Hioki Kentaro
• Inagi Shusuke
• Okumura Ryosuke

Classifications

• F17C2221/012

  Hydrogen · CPC title

• F17C2223/036

  Very high pressure (>80 bar) · CPC title

• F17C2209/2109

  Moulding · CPC title

• F17C2203/0619

  with two layers · CPC title

• F17C2223/0123

  gaseous, e.g. CNG, GNC · CPC title