Magnetostrictive motor for a borehole assembly

Patent metadata

Field	Value
Publication number	US-9464480-B2
Application number	US-201214002802-A
Country	US
Kind code	B2
Filing date	Mar 7, 2012
Priority date	Mar 10, 2011
Publication date	Oct 11, 2016
Grant date	Oct 11, 2016

Abstract

A motor includes: a rotor including an undulated surface; a rod disposed about the rotor; and a coil disposed about the rod to induce shape changes in the rod, which in turn impart forces to the undulated surface to rotate the rotor.

First claim

What is claimed is:

1. A motor, comprising:
a housing;
a rotor comprising an undulated surface with a skewed pattern;
an adjustable portion of the housing, wherein the rotor is drivingly coupled to the adjustable portion to orient the adjustable portion;
a rod disposed about the rotor; and
a coil disposed about the rod to induce shape changes in the rod, which in turn impart forces to the undulated surface to rotate the rotor.

2. The motor of claim 1 , wherein the undulated surface comprises a symmetrical pattern.

3. The motor of claim 1 , wherein the forces rotate the rotor in a predetermined direction.

4. The motor of claim 1 , wherein the shape changes impart forces to the undulated surface to rotate the rotor in a first direction with a plurality of phases.

5. The motor of claim 1 , wherein the shape changes impart forces to the undulated surface to selectively rotate the rotor in one of a first direction and a second direction.

6. The motor of claim 1 , wherein the rotor, the rod, and the coil and the rod assembly are usable in a wellbore.

7. A bottom hole assembly, comprising:
a housing and a shaft disposed therein;
a rotor coupled to the shaft and comprising an undulated surface with a skewed pattern;
an adjustable portion of the housing, wherein the rotor is drivingly coupled to the adjustable portion to orient the adjustable portion;
a magnetostrictive rod disposed in a rod housing about the undulated surface, the magnetostrictive rod having an end disposed adjacent to the undulated surface; and
a winding arrangement disposed at least partially about the magnetostrictive rod to induce a series of shape changes in the magnetostrictive rod, wherein the series of shape changes imparts forces to the undulated surface.

8. The bottom hole assembly of claim 7 , wherein the shaft is drivingly coupled to a drill bit, and the rotor rotates the drill bit.

9. The bottom hole assembly of claim 7 , wherein orienting the adjustable portion steers the housing in a wellbore.

10. The bottom hole assembly of claim 7 , wherein the undulated surface comprises a symmetrical pattern.

11. The bottom hole assembly of claim 7 , wherein the magnetostrictive rod and the undulated surface favor a direction of rotation of the rotor.

12. The bottom hole assembly of claim 7 , wherein the shape changes impart forces to the undulated surface to rotate the rotor with a plurality of phases.

13. A method of providing rotational force, the method comprising:
providing a motor comprising:
a rotor comprising an undulated surface with a skewed pattern;
a rod disposed about the rotor; and
a coil disposed about the rod to generate a varying field that induces shape changes in the rod, which in turn impart forces to the undulated surface that rotate the rotor;

providing a housing and a shaft disposed therein, the shaft coupled to the rotor; and
inducing shape changes in the rod to rotate the rotor and the shaft;
providing the motor in a bottom hole assembly, with the rotor and shaft drivingly coupled to an adjustable portion of the housing;
wherein the step of inducing shape changes in the rod to rotate the rotor and the shaft comprises inducing shape changes in the rod to orient the adjustable portion.

14. The method of providing rotational force of claim 13 , further comprising:
providing the motor in a bottom hole assembly, with the rotor and shaft drivingly coupled to a drill bit;
wherein the step of inducing shape changes in the rod to rotate the rotor and the shaft comprises inducing shape changes in the rod to rotate the drill bit.

15. The method of providing rotational force of claim 13 , wherein inducing shape changes in the rod to orient the adjustable portion steers the bottom hole assembly in a wellbore.

16. The method of providing rotational force of claim 13 , wherein the shape changes impart forces to the undulated surface to rotate the rotor with a plurality of phases.

Assignees

• Hay Richard Thomas
• Halliburton Energy Services Inc

Inventors

• Hay Richard Thomas

Classifications

• H01L41/12

  Electricity · mapped topic

• H02N2/10

  producing rotary motion, e.g. rotary motors · CPC title

• E21B7/06 Primary

  Deflecting the direction of boreholes · CPC title

• E21B7/068 Primary

  drilled by a down-hole drilling motor (down-hole drives per se E21B4/00, E21B7/067 takes precedence) · CPC title

• H02N2/123

  Mechanical transmission means, e.g. for gearing · CPC title