Systems and methods for manufacturing large contoured parts from thermoplastic laminate sheets
US-12172396-B2 · Dec 24, 2024 · US
US9463599B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-9463599-B2 |
| Application number | US-60141708-A |
| Country | US |
| Kind code | B2 |
| Filing date | Jun 5, 2008 |
| Priority date | Jun 5, 2007 |
| Publication date | Oct 11, 2016 |
| Grant date | Oct 11, 2016 |
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The present invention provides a connecting device for connecting an unhardened fiber layer which is arranged on a surface section of a fiber compound structure to the fiber compound structure. The connecting device comprises pressure cushion comprising a pressure cap for being arranged above the surface section and a pressure tight cap mat which is pressure tightly connected to a circumferential border of the pressure cap, thereby forming a pressure area which is limited by the pressure cap and by the cap mat. The connecting device further comprises a pressure inducing means for inducing an overpressure which presses the cap mat against the fiber layer into the pressure area. According to a further aspect the invention provides a processing method for processing a fiber compound structure. In a first step at least one unhardened fiber layer is arranged on a surface section of the fiber compound structure.
Opening claim text (preview).
The invention claimed is: 1. A connecting device for connecting an unhardened fibre layer arranged on a surface section of a fibre compound structure to the fibre compound structure, the connecting device comprising: a pressure cushion of said fibre compound structure, the pressure cushion comprising: a pressure cap; a semi-rigid pressure-tight cap mat configured to form a low pressure area with the surface section of said fiber compound structure; a pressure area limited by the pressure cap and by said pressure-tight cap mat; a low pressure area limited by said pressure-tight cap mat and the surface section of said fibre compound structure; wherein the pressure cushion is capable of providing an effective hardening pressure of at least 1 bar against the unhardened fiber layer; a pressure inducing means capable of inducing an overpressure into the pressure area, an evacuation means configured to evacuate air from said low pressure area; and a press-on assembly comprising a support counter bearing on a side of said fibre compound structure opposed to the surface section, capable of forming a hermetically sealed area between the pressure cushion and the surface section of said fibre compound structure; wherein said semi-rigid pressure-tight cap mat is provided such to fill out contours and/or step like sections of the fibre compound structure by preparing an accordant inversely contoured pressure-tight cap mat. 2. The connecting device according to claim 1 , wherein the pressure cap and said pressure-tight cap mat of the pressure cushion are formed from an elastic material. 3. The connecting device according to claim 1 , wherein the pressure cushion further comprises a sealing area for touching the fibre compound structure along a line enclosing the surface section. 4. The connecting device according to claim 3 , wherein the pressure cushion further comprises a recess that is surrounded by the sealing area. 5. The connecting device according to claim 3 , wherein said pressure area delimited by said pressure-tight cap mat, the fibre compound structure and the sealing area. 6. The connecting device according to claim 1 , wherein said pressure-tight cap mat is provided in such a manner to fill out a contour of said surface section of the fibre compound structure that under overpressure in the pressure area. 7. The connecting device according to claim 1 , wherein the pressure cap comprises a rigid frame on which the circumferential border is formed. 8. The connecting device according to claim 1 , wherein further a compressor for supplying the overpressure is provided. 9. The connecting device according to claim 1 , wherein further a heating element for hardening the unhardened fibre layer by warming up is provided. 10. The connecting device according to claim 1 , wherein a heating element is arranged on the outside or inside of the cap mat or embedded in said pressure-tight cap mat.
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