Rechargeable metal NxOy gas battery system

Patent metadata

Field	Value
Publication number	US-9461349-B2
Application number	US-201414221814-A
Country	US
Kind code	B2
Filing date	Mar 21, 2014
Priority date	Jan 8, 2014
Publication date	Oct 4, 2016
Grant date	Oct 4, 2016

Abstract

A metal-nitric oxide electrochemical cell which is fed a gas comprising nitric oxide (NO) and at least one gas selected from the group consisting of a nitrogen oxide of formula N x O y , oxygen, water vapor, a gaseous hydrocarbon, carbon monoxide and carbon dioxide is provided. Also provided is a rechargeable battery containing the metal-nitrogen oxides electrochemical cell. A vehicle system wherein exhaust gas from a combustion engine serves as a feed of active cathode material to a metal-nitrogen oxides battery is additionally provided.

First claim

The invention claimed is:

1. A metal gas battery:
an anode comprising a metal as an active anodic ingredient;
a porous cathode in contact with a gas mixture comprising nitric oxide (NO) and at least one gas different from NO selected from the group consisting of a nitrogen oxide of formula N x O y , oxygen, water vapor, a gaseous hydrocarbon, carbon monoxide and carbon dioxide;
a separator located between the anode and cathode; and
an electrolyte;
wherein an active ingredient at the porous cathode is NO or the compound of formula N x O y , wherein x is 1 or 2 and y is an integer of 1 to 4, and
the metal gas battery is rechargeable.

2. The metal gas battery according to claim 1 wherein the metal of the anode comprises one selected from the group consisting of lithium, sodium, potassium, magnesium, calcium, aluminum and zinc.

3. The metal gas battery according to claim 2 , wherein the metal comprises lithium.

4. The metal gas battery according to claim 2 , wherein the metal comprises magnesium.

5. The metal gas battery according to claim 1 , wherein the cathode comprises a porous charge collector and the porous charge collector is coated with a mixture of an oxidation reduction catalyst, a conductive material and a binder.

6. The metal gas battery according to claim 5 , wherein the oxidation reduction catalyst is capable of absorption of NO or N x O y .

7. The metal gas battery according to claim 5 , wherein the oxidation reduction catalyst comprises at least one of an alkali metal oxide, alkaline earth metal oxide, an alkali metal carbonate and an alkaline earth metal carbonate.

8. The metal gas battery according to claim 5 , wherein the oxidation reduction catalyst further comprises at least one precious metal selected from the group consisting of Pt, Pd and Rh.

9. The metal gas battery according to claim 5 , wherein the oxidation reduction catalyst further comprises a porous electrically-conductive material.

10. The metal gas battery according to claim 9 , wherein the porous electrically-conductive material comprises at least one selected from the group consisting of Ketjen black, acetylene black, vapor grown carbon fiber, graphene, natural graphite, artificial graphite, activated carbon, a conductive metal fiber, a metal powder, an organic conductive material and a conductive ceramic.

11. The metal gas battery according to claim 5 , wherein the oxidation reduction catalyst is impregnated on at least one support selected from the group consisting of Al 2 O 3 , ZrO 2 , TiO 2 and CeO 2 .

12. The metal gas battery according to claim 1 , wherein the battery comprises a gas inlet for introduction of a gas feed comprising NO or N x O y which is an exhaust stream from a combustion engine.

13. A vehicle comprising:
an internal combustion engine having an exhaust comprising NO and at least one gas selected from the group consisting of a nitrogen oxide of formula N x O y , oxygen, water vapor, a gaseous hydrocarbon, carbon monoxide and carbon dioxide; and
a battery according to claim 12 .

14. The vehicle according to claim 13 , wherein the anode of the battery comprises lithium.

15. The vehicle according to claim 13 , wherein the anode of the battery comprises magnesium.

16. The metal gas battery according to claim 1 , wherein the electrolyte is a nonaqueous electrolyte comprising at least one solvent selected from the group consisting of a cyclic carbonate, a chain carbonate, a cyclic ester, a cyclic ether, a chain ether, a nitrile and an ionic liquid.

Assignees

• Toyota Motor Eng & Mfg North America Inc

Inventors

• Mizuno Fuminori
• Fanson Paul T
• Roberts Charles A

Classifications

• H01M8/0606

  with means for production of gaseous reactants · CPC title

• F01N3/10

  by thermal or catalytic conversion of noxious components of exhaust · CPC title

• H01M8/22

  Fuel cells in which the fuel is based on materials comprising carbon or oxygen or hydrogen and other elements; Fuel cells in which the fuel is based on materials comprising only elements other than carbon, oxygen or hydrogen · CPC title

• F01N3/0842

  Nitrogen oxides · CPC title

• H01M12/08 Primary

  composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type · CPC title