Electronic component

Patent metadata

Field	Value
Publication number	US-9460843-B2
Application number	US-201414446245-A
Country	US
Kind code	B2
Filing date	Jul 29, 2014
Priority date	Jul 31, 2013
Publication date	Oct 4, 2016
Grant date	Oct 4, 2016

Abstract

Provided is an electronic component having a core that can achieve size reduction and frequency increase by improving the magnetic permeability further while also improving the plating property for the terminal electrode. An electronic component has a shaft, a flange formed at an end of the shaft and constituting a core together with the shaft, a coiled conductor wound around the shaft, and an electrode terminal formed on the flange and connected electrically to an end of the conductor; wherein the shaft and flange are made of a metal magnetic material, and the shaft is more densely filled with the metal magnetic material than is the flange.

First claim

We claim:

1. An electronic component comprising:
a shaft;
a flange formed at an end of the shaft and constituting a core together with the shaft;
a coiled conductor wound around the shaft; and
an electrode terminal formed on the flange and connected electrically to an end of the coiled conductor;
wherein the shaft and flange are made of a metal magnetic material, and the shaft is more densely filled with the metal magnetic material than the flange,
wherein a/b, where a represents a fill ratio of metal magnetic material of the flange and b represents a fill ratio of metal magnetic material of the shaft, is 0.9 to 0.97.

2. An electronic component according to claim 1 , wherein the core is either a drum core or T core.

3. An electronic component according to claim 1 , wherein the metal magnetic material is constituted by an aggregate of many alloy magnetic grains and adjacent alloy magnetic grains are aggregated with each another primarily by inter-bonding of oxide films formed near surfaces of the grains.

4. An electronic component according to claim 3 , wherein the oxide films are constituted solely by an oxide of the alloy magnetic grains.

5. An electronic component according to claim 1 , wherein an exterior member is further provided on an outside of the coiled conductor, the exterior member contains an organic resin and metal magnetic material, and the metal magnetic material contained in the exterior member is the same as or different from the metal magnetic material constituting the shaft and flange.

6. An electronic component according to claim 1 , wherein the electrode terminal contains Ag, Ni, and Sn.

7. An electronic component according to claim 1 , wherein the core includes no ferrite material.

8. An electronic component according to claim 1 , wherein the metal magnetic material is constituted by a Fe—Si—M soft magnetic alloy where M is a metal element that oxidizes more easily than Fe.

9. An electronic component according to claim 1 , wherein the shaft and the flange are simultaneously heat-treated.

10. An electronic component according to claim 1 , wherein a thickness of the flange is 0.25 mm or less.

Assignees

• Taiyo Yuden Kk

Inventors

• Hayashi Masahiro
• Ogawa Hideki
• Kawamura Keizo
• Yagasaki Toshiyuki

Classifications

• H01F27/255 Primary

  made from particles (H01F27/26 takes precedence) · CPC title

• H01F17/045 Primary

  with core of cylindric geometry and coil wound along its longitudinal axis, i.e. rod or drum core · CPC title

• H01R13/03

  characterised by the material, e.g. plating, or coating materials · CPC title

• H01F27/2823

  Wires (H01F27/2866 takes precedence) · CPC title

• H01F27/022

  Encapsulation · CPC title