Capsule toner for developing electrostatic charge image and method of manufacturing the same

Patent metadata

Field	Value
Publication number	US-9459547-B2
Application number	US-201514606325-A
Country	US
Kind code	B2
Filing date	Jan 27, 2015
Priority date	Jan 30, 2014
Publication date	Oct 4, 2016
Grant date	Oct 4, 2016

Abstract

A capsule toner for developing an electrostatic charge image includes a plurality of toner particles. Each of the toner particles includes a core and a shell layer disposed over a surface of the core. The cores have a zeta potential at pH 4 of less than 0 V, and the toner particles have a zeta potential at pH 4 of greater than 0 V. The shell layers have a hardness of at least 1 N/m 2 and less than 3 N/m 2 . The shell layers have a thickness of no greater than 20 nm. The toner particles have a roundness of at least 0.965 and less than 0.975.

First claim

What is claimed is:

1. A capsule toner for developing an electrostatic charge image, comprising
a plurality of toner particles each including
a core, and
a shell layer disposed over a surface of the core, wherein

the cores have a zeta potential at pH 4 of less than 0 V, and the toner particles have a zeta potential at pH 4 of greater than 0 V,
the shell layers have a hardness of at least 1 N/m 2 and less than 3 N/m 2 and a thickness of no greater than 20 nm,
the toner particles have a roundness of at least 0.965 and less than 0.975, and
the core contains a polyester resin through reaction of between para-phthalic acid and a bisphenol A-ethylene oxide adduct.

2. A capsule toner according to claim 1 , wherein
the shell layers contain a thermosetting resin.

3. A capsule toner according to claim 2 , wherein
the shell layers contain an aminoaldehyde resin.

4. A capsule toner according to claim 1 , wherein
the core contains a releasing agent and the shell layer does not contain a releasing agent.

5. A capsule toner according to claim 1 , wherein
the shell layer does not contain a dispersant.

6. A method of manufacturing a capsule toner for developing an electrostatic charge image, the capsule toner being according to claim 1 , the method comprising:
preparing cores;
preparing an aqueous solution in which a shell material is dissolved;
adding the cores and the aqueous solution to an aqueous medium; and
forming a shell layer over a surface of each of the cores by causing a polymerization reaction of the shell material in the aqueous medium having a pH of at least 3 and no greater than 5,
wherein in the preparing cores, the cores contain a polyester resin through reaction of between para-phthalic acid and a bisphenol A-ethylene oxide adduct.

7. A method according to claim 6 , wherein
the shell material contains a melamine-formaldehyde initial condensate.

8. A method according to claim 6 , wherein
in the aqueous medium having a pH of at least 3 and no greater than 5, the cores are anionic and the shell material is cationic.

9. A method according to claim 6 , wherein
in the preparing cores, the core contains a releasing agent, and
in the preparing an aqueous solution, the shell material does not contain a releasing agent.

10. A method according to claim 6 , wherein
in the preparing an aqueous solution, the shell material does not contain a dispersant.

11. A method according to claim 6 , wherein
in the adding the cores and the aqueous solution to an aqueous medium, the cores are added to the aqueous medium after the aqueous solution is added to the aqueous medium.

12. A method according to claim 6 , wherein
in the adding the cores and the aqueous solution to an aqueous medium, the aqueous medium has a pH of at least 3 and no greater than 5.

Assignees

• Kyocera Document Solutions Inc

Inventors

• Terasaki Kohei

Classifications

• G03G9/0827

  characterised by their shape, e.g. degree of sphericity · CPC title

• G03G9/09328 Primary

  obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds · CPC title

• G03G9/08755

  Polyesters · CPC title

• G03G9/09392

  Preparation thereof · CPC title