Cutting resistance analysis device, cutting and machining device equipped with same, and cutting resistance analysis program

Patent metadata

Field	Value
Publication number	US-9459166-B2
Application number	US-201213877177-A
Country	US
Kind code	B2
Filing date	Sep 4, 2012
Priority date	Nov 9, 2011
Publication date	Oct 4, 2016
Grant date	Oct 4, 2016

Abstract

A cutting resistance analysis device is adapted to calculate cutting resistance at a plurality of machining points along a path of movement of a multi-blade rotary cutting tool in cutting and machining of a workpiece using the multi-blade rotary cutting tool. The cutting resistance analysis device includes a data storage section, a cutting resistance calculating section, a contact blade count calculating section and a per-blade cutting resistance calculating section. The contact blade count calculating section is configured to calculate a number of blades of the multi-blade rotary cutting tool that are simultaneously in contact with a machining face of the workpiece. The per-blade cutting resistance calculating section is configured to calculate the cutting resistance per blade of the multi-blade rotary cutting tool based on the amount of cutting resistance and a calculation result of the contact blade count calculating section.

First claim

The invention claimed is:

1. A cutting resistance analysis device adapted to calculate cutting resistance at a plurality of machining points along a path of movement of a multi-blade rotary cutting tool in cutting and machining of a workpiece using the multi-blade rotary cutting tool, the cutting resistance analysis device comprising:
a data storage section configured to store data related to a shape of the multi-blade rotary cutting tool, a number of blades, and a shape of the workpiece;
a cutting resistance calculating section configured to calculate an amount of cutting resistance exerted on the multi-blade rotary cutting tool at a plurality of machining points;
a contact blade count calculating section configured to calculate a number of blades of the multi-blade rotary cutting tool that are simultaneously in contact with a machining face of the workpiece at the plurality of machining points;
a per-blade cutting resistance calculating section configured to calculate a cutting resistance per blade of the multi-blade rotary cutting tool at the plurality of machining points based on the amount of cutting resistance and a calculation result of the contact blade count calculating section at each of the machining points; and
a cutting resistance interpolation section configured to calculate by linear interpolation the cutting resistance per blade between machining points based on the amount of cutting resistance per blade at a prescribed machining point calculated by the per-blade cutting resistance calculator and the amount of cutting resistance per blade at a machining point adjacent to the prescribed machining point,
the cutting resistance interpolation section being further configured such that when the cutting resistance per blade at an upstream machining point along the path of the multi-blade rotary cutting tool is less than the cutting resistance per blade at a downstream machining point, the cutting resistance interpolation section sets the cutting resistance per blade at the downstream machining point as the amount of cutting resistance per blade between the downstream machining point and an adjacent machining point to the downstream machining point.

2. The cutting resistance analysis device according to claim 1 , further comprising
a cutting removal volume calculating section configured to use various kinds of data stored in the data storage section to calculate a cutting removal volume by the multi-blade rotary cutting tool at a prescribed machining point along the path of the multi-blade rotary cutting tool,
wherein the cutting resistance calculating section is configured to calculate the amount of cutting resistance exerted on the multi-blade rotary cutting tool based on a specific cutting resistance that is inherent to the workpiece and the cutting removal volume calculated by the cutting removal volume calculating section.

3. The cutting resistance analysis device according claim 1 , wherein
the contact blade count calculating section is configured to calculate the number of blades of the multi-blade rotary cutting tool that are simultaneously in contact with the machining face of the workpiece based on an outermost arc length at a contact portion between the multi-blade rotary cutting tool and the workpiece.

4. The cutting resistance analysis device according to claim 1 , wherein
the per-blade cutting resistance calculating section is configured to calculate the cutting resistance per blade at a plurality of machining points disposed at regular intervals along the path of the multi-blade rotary cutting tool.

5. The cutting and machining analysis device according to claim 1 , further comprising
a feed rate adjusting section configured to adjust a feed rate of the multi-blade rotary cutting tool based on the calculation result of the per-blade cutting resistance calculator.

6. A cutting and machining device comprising:
the cutting resistance analysis device according to claim 1 ;
a positioning control section configured to position the multi-blade rotary cutting tool with respect to the workpiece;
a rate control section configured to control a feed rate of the multi-blade rotary cutting tool; and
a machine tool section configured and arranged to cut and machine the workpiece.

7. A non-transitory computer readable medium storing a cutting resistance analysis program that analyzes cutting resistance from a workpiece in cutting and machining with a multi-blade rotary cutting tool, the cutting resistance analysis program causing a computer to execute a cutting resistance analysis method comprising:
calculating an amount of cutting resistance exerted on the multi-blade rotary cutting tool by using data related to a shape of the multi-blade rotary cutting tool, a number of blades, and a shape of the workpiece at a plurality of machining points;
calculating a number of contact blades of the multi-blade rotary cutting tool that are simultaneously in contact with a machining face of the workpiece at the plurality of machining points;
calculating a cutting resistance per blade of the multi-blade rotary cutting tool at the plurality of machining points based on the amount of cutting resistance and the number of contact blades of the multi-blade rotary cutting tool at each of the machining points;
calculating by linear interpolation the cutting resistance per blade between machining points based on the calculated amount of cutting resistance per blade at a prescribed machining point and the amount of cutting resistance per blade at a machining point adjacent to the prescribed machining point; and
when the cutting resistance per blade at an upstream machining point along the path of the multi-blade rotary cutting tool is less than the cutting resistance per blade at a downstream machining point, setting the cutting resistance per blade at the downstream machining point as the amount of cutting resistance per blade between the downstream machining point and an adjacent machining point to the downstream machining point.

Assignees

• Kataoka Takayuki
• Yamaguchi Ryo
• Kojima Noriaki
• Komatsu Mfg Co Ltd

Inventors

• Kataoka Takayuki
• Yamaguchi Ryo
• Kojima Noriaki

Classifications

• G05B2219/37437

  Prediction of cutting force with flexible ball end milling model · CPC title

• Y10T408/173

  Responsive to work · CPC title

• B23Q15/013

  Control or regulation of feed movement (B23Q15/12 takes precedence) · CPC title

• G05B19/4166

  Controlling feed or in-feed (G05B19/4163 takes precedence) · CPC title

• B23Q17/0952

  during machining · CPC title