Energy absorbers for roof system and other vehicle structures

Patent metadata

Field	Value
Publication number	US-9457738-B2
Application number	US-201514841889-A
Country	US
Kind code	B2
Filing date	Sep 1, 2015
Priority date	Sep 18, 2014
Publication date	Oct 4, 2016
Grant date	Oct 4, 2016

Abstract

An energy absorber for an overhead system in a vehicle, wherein the energy absorber comprises a sound absorption device. To improve the sound absorption, it is provided that the sound absorption device comprises at least one acoustic membrane formed within a protrusion formed in an energy absorbing panel member.

First claim

What is claimed is:

1. A body panel system for a vehicle, comprising:
a rigid exterior body panel;
an interior trim liner; and
an impact-energy absorbing panel member disposed between the body panel and trim liner, wherein the panel member comprises protrusions adapted to deform in a crash to absorb impact energy and at least one acoustic membrane adapted to absorb acoustic energy as a Helmholtz resonator, wherein at least one protrusion includes a foot region that is entirely open ended, wherein the acoustic energy stimulates the at least one acoustic membrane resulting in a loss of acoustic energy, and wherein a level of acoustic pressure is reduced as a result of the loss of acoustic energy.

2. The system of claim 1 wherein the membrane is comprised of a film.

3. The system of claim 1 wherein the membrane is comprised of a plate oriented substantially parallel to the body panel and having a membrane thickness less than a thickness of the protrusions.

4. The system of claim 1 wherein the membrane has a geometry and thickness adapted to absorb sound at a defined resonant frequency.

5. The system of claim 1 wherein the impact-energy absorbing panel member comprises a substantially planar body section defining the foot region of the protrusions, and wherein the protrusions are frustum shaped to absorb energy of motion by deformation during an impact.

6. The system of claim 5 wherein a plurality of the protrusions each has an acoustically active surface integrally forming a respective membrane.

7. The system of claim 6 wherein the protrusions with an integrally-formed membrane have an open foot region, frustum-shaped sides, and a free end with an end face, and wherein the end face provides the acoustically active surface as a result of having a thickness less than about one tenth a thickness of the sides.

8. The system of claim 7 wherein each protrusion with an integrally-formed membrane defines an internal space that extends over a height (h) from the foot region to the end face, wherein the height (h) determines the defined resonant frequency.

9. The system of claim 5 wherein the membrane spans the foot region of a plurality of the protrusions.

10. The system of claim 5 wherein the protrusions have an open foot region, frustum-shaped sides, and a free end with an end face, and wherein the membrane spans the frustum-shaped sides between the open foot region and the end face within a respective protrusion.

11. The system of claim 5 wherein the protrusions have an open foot region, frustum-shaped sides, and a free end with an end face, and wherein the membrane extends between the frustum-shaped sides of a plurality of the protrusions.

12. The system of claim 11 wherein the membrane further extends within at least one of the protrusions spanning the frustum-shaped sides between the open foot region and the end face of the at least one protrusion.

13. An overhead system for a vehicle, comprising:
a rigid exterior roof panel;
an interior roof liner; and
an impact-energy absorbing panel member disposed between the roof panel and the roof liner, wherein the panel member comprises protrusions adapted to deform in a crash to absorb impact energy and at least one acoustic membrane adapted to absorb acoustic energy as a Helmholtz resonator, wherein each protrusion includes a foot region that is entirely open ended.

Assignees

• Ford Global Tech Llc

Inventors

• Bock Andreas
• Wagschal Robert
• Keller Thomas

Classifications

• B60R2021/0421

  using honeycomb structures · CPC title

• B60R13/0212

  Roof or head liners (movable head-liners B60J7/0007) · CPC title

• B60R13/0815 Primary

  Acoustic or thermal insulation of passenger compartments (wall or roof liners integrating the insulating function B60R13/02; insulating floor mats or carpets B60N3/04) · CPC title

• B60R2013/0287

  integrating other functions or accessories · CPC title

• B60R2021/0442

  associated with the roof panel · CPC title