Pattern forming method, device, and device manufacturing method

Patent metadata

Field	Value
Publication number	US-9455074-B2
Application number	US-201314373679-A
Country	US
Kind code	B2
Filing date	Mar 28, 2013
Priority date	Apr 4, 2012
Publication date	Sep 27, 2016
Grant date	Sep 27, 2016

Abstract

A pattern forming method which includes ejecting, through a nozzle, a liquid material containing a solvent and metal particles, and depositing droplets of the liquid material onto a pattern formation object, to thereby form a pattern thereon, wherein the viscosity of the liquid material before ejection thereof through the nozzle is lower than that of the liquid material at the time of deposition of droplets thereof onto the pattern formation object.

First claim

The invention claimed is:

1. A pattern forming method comprising ejecting, through a nozzle, a liquid material containing a solvent and metal particles, and depositing droplets of the liquid material onto a pattern formation object, to thereby form a pattern thereon, the pattern forming method comprising:
a first step of maintaining the liquid material at a first temperature before ejection thereof through the nozzle;
a second step of maintaining the pattern formation object at a second temperature lower than the first temperature;
a third step of depositing droplets of the liquid material ejected through the nozzle onto the pattern formation object; and
a fourth step of promoting evaporation of the solvent contained in the liquid material deposited onto the pattern formation object, wherein:
the viscosity of the liquid material before ejection thereof through the nozzle before the third step is lower than that of the liquid material at the time of deposition of droplets thereof onto the pattern formation object after the third step;
wherein promotion of evaporation of the solvent in the fourth step is carried out by heating the liquid material; and
wherein, after the third step, the viscosity of the liquid material at the time of deposition of droplets thereof onto the pattern formation object is 25 mPa·s or more.

2. A pattern forming method according to claim 1 , wherein the liquid material is ejected by means of an ink-jet system or a dispenser system.

3. A device comprising a substrate, and a pattern formed on the substrate, the device being characterized in that:
the pattern on the substrate is formed through a pattern forming method as recited in claim 1 .

4. A device producing method comprising ejecting, through a nozzle, a liquid material containing a solvent and metal particles, and depositing droplets of the liquid material onto a substrate, to thereby form a pattern thereon, the device producing method comprising:
a first step of maintaining the liquid material at a first temperature before ejection thereof through the nozzle;
a second step of maintaining the substrate at a second temperature lower than the first temperature;
a third step of depositing droplets of the liquid material ejected through the nozzle onto the substrate; and
a fourth step of promoting evaporation of the solvent contained in the liquid material deposited onto the substrate, wherein:
the viscosity of the liquid material before ejection thereof through the nozzle before the third step is lower than that of the liquid material at the time of deposition of droplets thereof onto the substrate after the third step;
wherein promotion of evaporation of the solvent in the fourth step is carried out by heating the liquid material; and
wherein, after the third step, the viscosity of the liquid material at the time of deposition of droplets thereof onto the substrate is 25 mPa·s or more.

5. A device producing method according to claim 4 , wherein the liquid material is ejected by means of an ink-jet system or a dispenser system.

Assignees

• Ngk Spark Plug Co

Inventors

• Saito Yuri
• Uematsu daisuke
• Hayakawa Nobuhiro
• Nakayama Ryouma
• Mori Kentarou

Classifications

• H05K3/125

  by ink-jet printing · CPC title

• H05K1/092 Primary

  Dispersed materials, e.g. conductive pastes or inks · CPC title

• B29C67/0059

  Operations & Transport · mapped topic

• H01B1/02

  mainly consisting of metals or alloys · CPC title

• H01B13/30

  Drying; Impregnating (H01B13/32 takes precedence) · CPC title