Liquefied petroleum gas tank leak detection systems and methods

Patent metadata

Field	Value
Publication number	US-9454856-B2
Application number	US-201414159897-A
Country	US
Kind code	B2
Filing date	Jan 21, 2014
Priority date	Jan 21, 2014
Publication date	Sep 27, 2016
Grant date	Sep 27, 2016

Abstract

A leak detection system of a vehicle includes a first minimum module, a first maximum module, a difference module, and a diagnostic module. The first minimum module, at a first time, determines a first minimum amount of liquefied petroleum gas (LPG) in an LPG tank based on a first level of LPG in the LPG tank. The first maximum module, at a second time after the first time, determines a first maximum amount of LPG in the LPG tank based on a second level of LPG in the LPG tank. The difference module determines a difference between the first minimum amount, the first maximum amount, and an amount of LPG consumed by an engine between the first and second times. The diagnostic module selectively indicates that a leak is present in the LPG tank based on the difference.

First claim

What is claimed is:

1. A leak detection system of a vehicle, comprising:
a first minimum module that, at a first time, determines a first minimum possible amount of liquefied petroleum gas (LPG) that may be in an LPG tank based on a first level of LPG in the LPG tank;
a first maximum module that, at a second time after the first time, determines a first maximum possible amount of LPG that may be in the LPG tank based on a second level of LPG in the LPG tank;
a difference module that determines a difference between the first minimum possible amount, the first maximum possible amount, and an amount of LPG consumed by an engine between the first and second times; and
a diagnostic module that selectively indicates that a leak is present in the LPG tank based on the difference.

2. The leak detection system of claim 1 wherein the diagnostic module indicates that a leak is present in the LPG tank when the difference is greater than a predetermined amount.

3. The leak detection system of claim 1 wherein the diagnostic module determines a rate based on the difference divided by a period between the first and second times and selectively indicates that a leak is present in the LPG tank based on the rate.

4. The leak detection system of claim 3 wherein the diagnostic module indicates that a leak is present in the LPG tank when the rate is greater than a predetermined rate.

5. The leak detection system of claim 1 wherein the difference module sets the difference equal to the first minimum possible amount minus the first maximum possible amount minus the amount of LPG consumed by the engine between the first and second times.

6. The leak detection system of claim 1 further comprising an LPG consumption module that tracks the amount of LPG consumed by the engine and that resets the amount of LPG consumed by the engine to zero when the first minimum module determines the first minimum possible amount.

7. The leak detection system of claim 1 wherein the first minimum module determines the first minimum possible amount of LPG in the LPG tank when a refueling event of the LPG tank is detected.

8. The leak detection system of claim 7 further comprising:
a second minimum module that, at the second time, determines a second minimum possible amount of LPG that may be in the LPG tank based on the second level of LPG in the LPG tank;
a second maximum module that, at the first time, determines a second maximum possible amount of LPG that may be in the LPG tank based on the first level of LPG in the LPG tank; and
a refueling event module that detects the refueling event of the LPG tank when a difference between the second minimum possible amount and the second maximum possible amount is greater than a predetermined amount.

9. The leak detection system of claim 1 wherein the diagnostic module stores a predetermined diagnostic trouble code (DTC) in a computer readable medium when a leak is present in the LPG tank.

10. The leak detection system of claim 1 wherein the diagnostic module illuminates a malfunction indicator lamp (MIL) when a leak is present in the LPG tank.

11. The leak detection system of claim 1 wherein the diagnostic module displays a predetermined message on a display when a leak is present in the LPG tank.

12. A leak detection method for a vehicle, comprising:
at a first time, determining a first minimum possible amount of liquefied petroleum gas (LPG) that may be in an LPG tank based on a first level of LPG in the LPG tank;
at a second time after the first time, determining a first maximum possible amount of LPG that may be in the LPG tank based on a second level of LPG in the LPG tank;
determining a difference between the first minimum possible amount, the first maximum possible amount, and an amount of LPG consumed by an engine between the first and second times; and
selectively indicating that a leak is present in the LPG tank based on the difference.

13. The leak detection method of claim 12 further comprising indicating that a leak is present in the LPG tank when the difference is greater than a predetermined amount.

14. The leak detection method of claim 12 further comprising:
determining a rate based on the difference divided by a period between the first and second times; and
selectively indicating that a leak is present in the LPG tank based on the rate.

15. The leak detection method of claim 14 further comprising indicating that a leak is present in the LPG tank when the rate is greater than a predetermined rate.

16. The leak detection method of claim 12 further comprising setting the difference equal to the first minimum possible amount minus the first maximum possible amount minus the amount of LPG consumed by the engine between the first and second times.

17. The leak detection method of claim 12 further comprising:
tracking the amount of LPG consumed by the engine; and
resetting the amount of LPG consumed by the engine to zero when the first minimum possible amount is determined.

18. The leak detection method of claim 12 further comprising determining the first minimum possible amount of LPG in the LPG tank when a refueling event of the LPG tank is detected.

19. The leak detection method of claim 18 further comprising:
at the second time, determining a second minimum possible amount of LPG in the LPG tank based on the second level of LPG in the LPG tank;
at the first time, determining a second maximum possible amount of LPG in the LPG tank based on the first level of LPG in the LPG tank; and
detecting the refueling event of the LPG tank when a difference between the second minimum possible amount and the second maximum possible amount is greater than a predetermined amount.

20. The leak detection method of claim 12 further comprising, when a leak is present in the LPG tank, at least one of:
storing a predetermined diagnostic trouble code (DTC) in a computer readable medium;
illuminating a malfunction indicator lamp (MIL); and
displaying a predetermined message on a display.

Assignees

• Gm Global Tech Operations Llc

Inventors

• Ahmad Farid
• Larsen John F
• Kozole Karl H

Classifications

• Y02T10/30

  Use of alternative fuels, e.g. biofuels · CPC title

• B60K2015/03013

  Control systems for LPG tanks · CPC title

• F02D2041/225

  Leakage detection · CPC title

• F02D19/027

  Determining the fuel pressure, temperature or volume flow, the fuel tank fill level or a valve position · CPC title

• B60K15/03006

  Gas tanks (B60K15/07 takes precedence) · CPC title