Scroll compressor

Patent metadata

Field	Value
Publication number	US-9453509-B2
Application number	US-201214349982-A
Country	US
Kind code	B2
Filing date	Aug 10, 2012
Priority date	Oct 7, 2011
Publication date	Sep 27, 2016
Grant date	Sep 27, 2016

Abstract

A scroll compressor which can be mounted in an automobile has a slide bearing resulting from baking onto a back metal a sliding layer of 5-60 wt % graphite having an average diameter of 5-50 μm and a graphitization degree of at least 0.6, the remainder containing a polyimide resin and/or a polyamide-imide resin. The form of the graphite has: (a) an average shape factor (YAVE) as defined of 1-4 for the particles excluding the minute particles that are no greater than 0.5 times the average diameter, and there being at least 70% by number of particles having a shape factor (Y) in the range of 1-1.5; or (b) graphite particles having a particle ratio of at least 0.5 being at least 50% of the total by number.

First claim

What is claimed is:

1. A scroll compressor comprising:
a rotating shaft body that is installed in a housing and rotates around an axis of the housing;
a movable scroll revolving around an eccentric shaft separate from the rotating shaft body and connected to the rotating shaft body to revolve around the axis at a position eccentric to an axis of the rotating shaft body;
a fixed scroll fixed to the housing; and
bearings that slidably support the rotating shaft body and the eccentric shaft, the bearings being installed within the housing,
wherein
at least one of the bearings is a sliding bearing including
a back metal, and
a sliding layer formed on the back metal by baking, the sliding layer includes 5 to 60 wt % of graphite including particles,
with a balance of at least one of polyamide-imide resin and polyimide resin,
the particles has
an average diameter of 5 to 50 μm,
a graphitization degree of 0.6 or more, and

50% or more of the particles in a number ratio have a particle ratio more than or equal to 0.5, the particle ratio being a ratio between a graphite minor axis and major axis.

2. A scroll compressor comprising:
a rotating shaft body that is installed in a housing and rotates around an axis of the housing;
a movable scroll revolving around an eccentric shaft integrated with the rotating shaft body to revolve around the axis at a position eccentric to an axis of the rotating shaft body; and
a fixed scroll fixed to the housing; and
bearings that slidably support the rotating shaft body and the eccentric shaft, the bearings being installed within the housing,
wherein
at least one of the bearings is a sliding bearing including
a back metal, and
a sliding layer formed on the back metal by baking, the sliding layer includes
5 to 60 wt % of graphite including particles,
with a balance of at least one of polyamide-imide resin and polyimide resin,
the particles has
an average diameter of 5 to 50 μm,
a graphitization degree of 0.6 or more, and

50% or more of the particles in a number ratio have a particle ratio more than or equal to 0.5, the particle ratio being a ratio between a graphite minor axis and major axis.

3. A scroll compressor comprising:
a rotating shaft body that is installed in a housing and rotates around an axis of the housing;
an eccentric shaft integrated with the rotating shaft body so as revolve around the axis at a position eccentric with respect to a shaft axis of the rotating shaft body;
a movable scroll fixed to the eccentric shaft;
a fixed scroll fixed to the housing;
a shaft body bearing slidably supporting the rotating shaft body, and
an eccentric bearing slidably supporting the eccentric shaft,
wherein
at least one of the shaft body bearing and the eccentric bearing is a sliding bearing including
a back metal, and
a sliding layer formed on the back metal by baking,

the sliding layer includes
5 to 60 wt % of graphite including particles,
with a balance of at least one of polyamide-imide resin and polyimide resin,

the particles has
an average diameter of 5 to 50 μm,
a graphitization degree of 0.6 or more,
an average shape factor Y AVE of 1.2 to 3.0,

70% or more of the particles in a number ratio have a shape factor Y of 1 to 1.5,
the average shape factor Y AVE is defined by
Y AVE =SUM[{ PMi 2 /4π Ai }]/ i

fine particles with less than or equal to 0.5 times of the average diameter are not considered in calculating Y AVE ,
the shape factor Y is defined by
Y=PM 2 /4π A

PM denotes a periphery length of a single particle,
A denotes a cross-sectional area of a single particle,
i denotes number of measured particles, and
SUM denotes a summation of formulas in [ ] for i particles.

4. A scroll compressor comprising:
a rotating shaft body that is installed in a housing and rotates around an axis of the housing;
an eccentric shaft connected to the rotating shaft body to revolve around the axis at a position eccentric to an axis of the rotating shaft body;
a movable scroll fixed to the eccentric shaft;
a fixed scroll fixed to the housing;
a shaft body bearing slidably supporting the rotating shaft body, and
an eccentric bearing slidably supporting the eccentric shaft,
wherein
at least one of the shaft body bearing and the eccentric bearing is a sliding bearing including
a back metal, and
a sliding layer or graphite additive resin-based sliding part formed on the back metal by baking,

the sliding layer includes
5 to 60 wt % of graphite including particles,
with a balance of at least one of polyamide-imide resin and polyimide resin, the particles have
an average diameter of 5 to 50 μm,
a graphitization degree of 0.6 or more,
an average shape factor Y AVE of 1.2 to 3.0,

70% or more of the particles in a number ratio have a shape factor Y of 1 to 1.5,
the average shape factor Y AVE is defined by
Y AVE =SUM[{ PMi 2 /4π Ai }]/ i

fine particles with less than or equal to 0.5 times of the average diameter are not considered in calculating Y AVE ,
the shape factor Y is defined by
Y=PM 2 /4π A

PM denotes a periphery length of a single particle,
A denotes a cross-sectional area of a single particle,
i denotes number of measured particles, and
SUM denotes a summation of formulas in [ ] for i particles.

5. The scroll compressor according to claim 4 , wherein the graphite consists of substantially spheroidized group graphite.

6. The scroll compressor according to claim 4 used for an automobile air conditioner.

7. The scroll compressor according to claim 6 driven by an engine of a vehicle.

8. The scroll compressor according to claim 6 driven by an electric motor mounted on a vehicle.

9. The scroll compressor according to claim 4 , wherein the compressor is used in household and commercial air-conditioning equipment and is driven by an electric motor.

10. The scroll compressor according to claim 4 , wherein
the sliding layer or graphite additive resin-based sliding part further includes 0.5 to 20 wt % of a friction modifier consisting of at least clay, mullite or talc with a particle diameter of less than 10 μm, and
a total amount of the friction modifier and the graphite is in the range of 5.5 to 80 wt. %.

11. The scroll compressor according to claim 4 , wherein
the sliding layer includes 1 to 40 wt % of a solid lubricant consisting of at least one of PTFE, MoS 2 , or BN, and
a total amount of the solid lubricant, the graphite and friction modifier is in the range of 6.5 to 80 wt %.

12. The scroll compressor according to claim 10 , wherein the sliding layer includes 10 vol % or less of an oil consisting of at least one of silicon oil, machine oil, turbine oil and mineral oil.

13. The scroll compressor according to claim 4 , wherein a surface of the sliding layer or graphite additive resin-based sliding part is processed by at least one of polishing, grinding, or cutting.

14. The scroll compressor according to claim 4 , wherein
a coarse surface part is formed by sintering bronze powder on a surface of the back metal and
the sliding layer or graphite additive resin-based sliding part is further formed on a surface of the coarse surface part.

Assignees

• Horibe Naoki
• Hatta Masaharu
• Nomura Satoshi
• Sawamoto Akira
• Masamura Takao
• Akizuki Masanori
• Tsuboi Youichirou
• Aoki Maki
• Hiraoka Akio
• Taiho Kogyo Co Ltd

Inventors

• Horibe Naoki
• Hatta Masaharu
• Nomura Satoshi
• Sawamoto Akira
• Masamura Takao
• Akizuki Masanori
• Tsuboi Youichirou
• Aoki Maki
• Hiraoka Akio

Classifications

• C10M2201/0413

  used as base material · CPC title

• C10N2040/30

  Refrigerators lubricants {or compressors lubricants} · CPC title

• C10N2030/06

  Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure · CPC title

• C10N2020/06

  Particles of special shape or size · CPC title

• C10M2201/0613

  used as base material · CPC title