Hot-pressing die and method for manufacturing the same

Patent metadata

Field	Value
Publication number	US-9452460-B2
Application number	US-201114117776-A
Country	US
Kind code	B2
Filing date	May 16, 2011
Priority date	May 16, 2011
Publication date	Sep 27, 2016
Grant date	Sep 27, 2016

Abstract

A hot-pressing die and a method for manufacturing the hot-pressing die are disclosed. The die which presses and cools a heated workpiece at the same time to form a product with a hat-shape includes a lower die and an upper die. The lower die has a protrusion which protrudes from the forming surface thereof, and the upper die has a recess corresponding to the protrusion. The lower die is modified into a modified lower die by forming, on the forming surface of the protruding end of the protrusion, a buildup part with a convex shape to gradually change in position in the protruding direction of the protrusion toward the middle thereof.

First claim

The invention claimed is:

1. A hot-pressing die which presses and cools a heated workpiece at the same time to form a product, the hot-pressing die comprising:
a lower die having a right end, a left end and a lower forming surface; and
an upper die having a right end, a left end and an upper forming surface facing the lower forming surface,
wherein one of the lower die and the upper die has a protrusion that protrudes toward the other of the lower die and the upper die, the protrusion being formed in an intermediate part in a right-left direction of the one of the lower die and the upper die,
the other of the lower die and the upper die has a recess, the recess corresponding to the protrusion, and
the protrusion has a section formed at a protruding end thereof for forming a top part of the product and extending in the right-left direction, the section being modified to form a convex shape that gradually changes in a protruding direction of the protrusion toward a middle of the section in the right-left direction.

2. A method for manufacturing a hot-pressing die which presses and cools a heated workpiece at the same time to form a product, the method comprising:
measuring a three-dimensional shape of a forming surface of the hot-pressing die, and a three-dimensional shape of a surface of the product formed by the hot-pressing die;
calculating, based on the three-dimensional shape of the hot-pressing die and the three-dimensional shape of the surface of the product measured, a three-dimensional shape of a gap between the forming surface of the hot-pressing die and the surface of the product when the hot-pressing die is closed after the press working; and
modifying, based on the three-dimensional shape of the gap calculated, the forming surface of the hot-pressing die so as to fill the gap.

Assignees

• Nojiri Isao
• Ishii Shinji
• Toyota Motor Co Ltd

Inventors

• Nojiri Isao
• Ishii Shinji

Classifications

• B21D22/022 Primary

  by heating the blank or stamping associated with heat treatment (C21D takes precedence) · CPC title

• B21J1/06

  Heating or cooling methods or arrangements specially adapted for performing forging or pressing operations {(B21J5/063 takes precedence)} · CPC title

• C21D1/673

  for die quenching · CPC title

• B21D37/20

  Making tools by operations not covered by a single other subclass · CPC title

• B21D37/16

  Heating or cooling · CPC title