Manufacturing method of molded-forming power inductor
US-2024412920-A1 · Dec 12, 2024 · US
US9449752B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-9449752-B2 |
| Application number | US-201414522162-A |
| Country | US |
| Kind code | B2 |
| Filing date | Oct 23, 2014 |
| Priority date | Oct 25, 2013 |
| Publication date | Sep 20, 2016 |
| Grant date | Sep 20, 2016 |
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It is an objective of the invention to provide a dust core made of an Fe-based amorphous metal powder having excellent magnetic properties, in which the dust core has a higher-than-conventional density, excellent magnetic properties and a high mechanical strength. There is provided a dust core including a mixture powder compacted, the mixture powder including: an Fe-based amorphous metal powder having a crystallization temperature T x (unit: K), the Fe-based amorphous metal powder being plastically deformed, the plastically deformed metal Fe-based amorphous metal powder having a filling factor in the dust core higher than 80% and not higher than 99%; and a resin binder having a melting point T m (unit: K), in which the T x and T m satisfy a relationship of “T m /T x ≧0.70”.
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What is claimed is: 1. A dust core, comprising a mixture powder compacted, the mixture powder including: an Fe-based amorphous metal powder having a crystallization temperature T x (unit: K), the Fe-based amorphous metal powder being plastically deformed, the plastically deformed Fe-based amorphous metal powder having a filling factor in the dust core higher than 80% and not higher than 99%; and a resin binder having a melting point T m (unit: K), wherein the T x and T m s…
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