Ascertaining the ballistic trajectory of an electromagnetically driven armature of a coil actuator

Patent metadata

Field	Value
Publication number	US-9448260-B2
Application number	US-201113877033-A
Country	US
Kind code	B2
Filing date	Sep 28, 2011
Priority date	Oct 1, 2010
Publication date	Sep 20, 2016
Grant date	Sep 20, 2016

Abstract

A method for determining the movement time curve of an electromagnetically driven armature of an actuator that has a coil may include: (a) applying to the coil a control signal dimensioned such that the armature undergoes only a partial deviation from the armature starting position without reaching an end position defined by a stop, and reaches the armature starting position again after reaching a turnaround position, wherein the deviation of the armature over time is described at least approximately by a section of a parabola at least between the turnaround position and the starting position, (b) determining the time at which the armature reaches the armature starting position again, (c) determining the speed with which the armature reaches the armature starting position again, and (d) ascertaining the movement time curve of the armature using a mathematical equation that describes the parabola based on the detected time and the detected speed.

First claim

What is claimed is:

1. A method for correcting the operation of an electromagnetically driven armature of an actuator having a coil, the method comprising:
applying a drive signal to the coil, the drive signal being dimensioned such that the armature:
experiences only a partial deflection from its initial position without reaching an end position defined by a stop, and
after reaching a reversal position, again reaches its initial position, wherein, at least between the reversal position and the initial position, the deflection of the armature as a function of time is described at least approximately by a section of a parabola,

determining a time at which the armature reaches its initial position again,
determining a speed at which the armature reaches its initial position again,
determining a reference movement-time profile of the armature using a mathematical equation described in the parabola based on the detected time and the detected speed, and
adjusting a further drive signal to the coil based on the reference movement-time profile of the armature and a predetermined setpoint movement profile to account for tolerances in the actuator or the coil.

2. The method of claim 1 , wherein determining the time at which the armature reaches its initial position again comprises:
detecting a time profile of a characteristic voltage induced in the deenergized coil, wherein the induced characteristic voltage is produced at least partially by a movement of the magnet armature relative to the coil,
evaluating the detected time profile of the characteristic voltage induced in the coil, wherein the evaluation comprises a comparison of the detected time profile of the characteristic voltage induced in the deenergized coil with a characteristic reference voltage profile stored in a control unit, and
determining the time at which the armature reaches its initial position again, based on the evaluated time profile.

3. The method of claim 1 , wherein determining the speed at which the armature reaches its initial position again comprises detecting a voltage level of the detected time profile of the characteristic voltage induced in the deenergized coil directly prior to the determined time at which the armature reaches its initial position again.

4. The method of claim 1 , further comprising determining a change in the speed of the armature directly before the armature reaches its initial position again,
wherein the determination of the movement-time profile of the armature is performed using a mathematical equation describing the parabola further based on the determined change in speed.

5. The method of claim 1 , wherein the determination of the change in speed comprises detecting a change in the voltage level of the detected time profile of the characteristic voltage induced in the deenergized coil directly prior to the determined time at which the armature reaches its initial position again.

6. The method of claim 1 , wherein the actuator comprises an injection valve for an internal combustion engine.

7. A method for the regulated operation of a fuel injector including an actuator having a coil and an electromagnetically drivable armature movably mounted relative to the coil, the method comprising:
determining a movement profile of the electromagnetically driven armature by:
applying a drive signal to the coil, the drive signal being dimensioned such that the armature:
experiences only a partial deflection from its initial position without reaching an end position defined by a stop, and
after reaching a reversal position, again reaches its initial position, wherein, at least between the reversal position and the initial position, the deflection of the armature as a function of time is described at least approximately by a section of a parabola,

determining a time at which the armature reaches its initial position again,
determining a speed at which the armature reaches its initial position again, and
determining the movement-time profile of the armature using a mathematical equation described in the parabola based on the detected time and the detected speed, and

adjusting a profile of a further drive signal to the coil,
wherein the further drive signal is dependent on the determined movement-time profile of the armature in response to the drive signal in such a way that a further movement sequence as a result of the further drive signal at least approximately corresponds to a predetermined setpoint movement profile for a desired injection quantity of fuel delivered by the fuel injector and accounts for any tolerances in the actuator or the coil.

8. An apparatus for determining a movement-time profile of an electromagnetically driven armature of an actuator having a coil, the apparatus comprising:
a drive unit configured to apply a drive signal to the coil, the drive signal being dimensioned such that the armature:
experiences only a partial deflection from its initial position without reaching an end position defined by a stop, and
after reaching a reversal position, reaches its initial position again, wherein, at least between the reversal position and the initial position, the deflection of the armature as a function of time is described at least approximately by a section of a parabola;

a processor configured to:
determine a time at which the armature reaches its initial position again, and
determine a speed at which the armature reaches its initial position again, and

an evaluation unit configured to determine the movement-time profile of the armature using a mathematical equation describing the parabola based on the detected time and the detected speed.

9. A computer program for controlling the movement of an electromagnetically driven armature of an actuator having a coil, wherein the computer program is stored in non-transitory computer-readable media and executable by a processor to perform the method of claim 1 .

10. The method of claim 7 , wherein determining the time at which the armature reaches its initial position again comprises:
detecting a time profile of a characteristic voltage induced in the deenergized coil, wherein the induced characteristic voltage is produced at least partially by a movement of the magnet armature relative to the coil,
evaluating the detected time profile of the characteristic voltage induced in the coil, wherein the evaluation comprises a comparison of the detected time profile of the characteristic voltage induced in the deenergized coil with a characteristic reference voltage profile stored in a control unit, and
determining the time at which the armature reaches its initial position again, based on the evaluated time profile.

11. The method of claim 7 , wherein determining the speed at which the armature reaches its initial position again comprises detecting a voltage level of the detected time profile of the characteristic voltage induced in the deenergized coil directly prior to the determined time at which the armature reaches its initial position again.

12. The method of claim 7 , further comprising determining a change in the speed of the armature directly before the armature reaches its initial position again,
wherein the determination of the movement-time profile of the armature is performed using a mathematical equation describing the parabola further based on the determined change in speed.

13. The method of claim 7 , wherein the determination of the change in speed comprises detecting a change in the voltage level of the detected time profile of the characteristic voltage induced in the deenergized coil directly prior to the determined time at which the armature reaches its ini

Assignees

• Rösel Gerd
• Continental Automotive Gmbh

Inventors

• Rösel Gerd

Classifications

• F02M45/04

  with a small initial part {, e.g. initial part for partial load and initial and main part for full load} · CPC title

• G01R19/0084 Primary

  Measuring voltage only · CPC title

• F02D2041/2051

  using voltage control · CPC title

• F02D2200/063

  Lift of the valve needle · CPC title

• F02D2041/2055

  with means for determining actual opening or closing time · CPC title