Honeycomb structure

Patent metadata

Field	Value
Publication number	US-9447716-B2
Application number	US-201313849728-A
Country	US
Kind code	B2
Filing date	Mar 25, 2013
Priority date	Mar 30, 2012
Publication date	Sep 20, 2016
Grant date	Sep 20, 2016

Abstract

A honeycomb structure includes a honeycomb structure part having porous partition walls which form a plurality of cells having a hexagonal cross-sectional shape and extending through the honeycomb structure part from an inflow end surface to an outflow end surface to become through channels of a fluid, and having an outer peripheral wall which is positioned at an outermost periphery. A porosity of the partition walls is from 35 to 60%, an average pore diameter of the partition walls is from 1 to 5 μm, and among the cells, incomplete cells which are the cells formed by the partition walls and the outer peripheral wall are plugged from the inflow end surface to the outflow end surface.

First claim

What is claimed is:

1. A honeycomb structure comprising:
a honeycomb structure part having porous partition walls which form a plurality of cells having a hexagonal cross-sectional shape and extending through the honeycomb structure part from an inflow end surface as one end surface to an outflow end surface as the other end surface to become through channels of a fluid, and having an outer peripheral wall which is positioned at an outermost periphery,
wherein a porosity of the partition walls is from 35 to 60%,
an average pore diameter of the partition walls is from 1 to 5 μm,
the partition walls have outer peripheral partition walls which are the partition walls to form the cells corresponding to ten cells from the outer peripheral wall toward the center, and center partition walls which are the partition walls other than the outer peripheral partition walls,
a thickness of each of the center partition walls is from 0.064 to 0.114 mm, and
a thickness of each of the outer peripheral partition walls is from 0.02 to 0.07 mm larger than the thickness of each of the center partition walls,
wherein among the cells, there are incomplete cells which are the cells formed by the partition walls and the outer peripheral wall, and all of the incomplete cells are plugged from the inflow end surface to the outflow end surface, and
wherein cells other than the incomplete cells in the plurality of cells are open from the inflow end surface to the outflow end surface of the honeycomb structure.

2. The honeycomb structure according to claim 1 , wherein the incomplete cells and the cells having three or more sides which come in contact with the incomplete cells are plugged from the inflow end surface to the outflow end surface of the honeycomb structure part.

3. The honeycomb structure according to claim 2 , wherein the incomplete cells and the cells adjacent to the incomplete cells are plugged from the inflow end surface to the outflow end surface of the honeycomb structure part.

4. The honeycomb structure according to claim 1 , wherein the honeycomb structure has a cell density of 93-116 cells/cm 2 .

5. The honeycomb structure according to claim 1 , wherein the average pore diameter of the partition walls is 1-4 μm.

6. The honeycomb structure according to claim 1 , wherein the thickness of each of the outer peripheral partition walls is from 0.03 to 0.06 larger than the thickness of each of the center partition walls.

7. The honeycomb structure according to claim 1 , wherein all of the cells other than the incomplete cells are open from the inflow end surface to the outflow end surface of the honeycomb structure.

8. A honeycomb catalyst body comprising: a honeycomb structure according to claim 1 , and a catalyst layer on surfaces of the partition walls of the honeycomb structure.

9. A honeycomb structure comprising:
a honeycomb structure part having porous partition walls which form a plurality of cells having a hexagonal cross-sectional shape and extending through the honeycomb structure part from an inflow end surface as one end surface to an outflow end surface as the other end surface to become through channels of a fluid, and having an outer peripheral wall which is positioned at an outermost periphery,
wherein a porosity of the partition walls is from 35 to 60%,
an average pore diameter of the partition walls is from 1 to 5 μm,
the partition walls have outer peripheral partition walls which are the partition walls to form the cells corresponding to ten cells from the outer peripheral wall toward the center, and center partition walls which are the partition walls other than the outer peripheral partition walls,
a thickness of each of the center partition walls is from 0.064 to 0.114 mm,
a thickness of each of the outer peripheral partition walls is from 0.02 to 0.07 mm larger than the thickness of each of the center partition walls,
among the cells, there are plugged cells which are formed between the outer peripheral surface of the honeycomb structure part and a position at which a distance from the outer peripheral surface corresponds to a length of 2% of a diameter of the honeycomb structure part, and
wherein cells other than the plugged cells in the plurality of cells are open from the inflow end surface to the outflow end surface of the honeycomb structure.

10. The honeycomb structure according to claim 9 , wherein the honeycomb structure has a cell density of 93-116 cells/cm 2 .

11. The honeycomb structure according to claim 9 , wherein the average pore diameter of the partition walls is 1-4 μm.

12. The honeycomb structure according to claim 9 , wherein the thickness of each of the outer peripheral partition walls is from 0.03 to 0.06 larger than the thickness of each of the center partition walls.

13. The honeycomb structure according to claim 9 , wherein all of the cells other than the plugged cells are open from the inflow end surface to the outflow end surface of the honeycomb structure.

14. A honeycomb catalyst body comprising: a honeycomb structure according to claim 9 , and a catalyst layer on surfaces of the partition walls of the honeycomb structure.

Assignees

• Ngk Insulators Ltd

Inventors

• Nakatani Takahiko

Classifications

• F01N2330/34

  with flow channels of polygonal cross section · CPC title

• Y10T428/24165

  Hexagonally shaped cavities · CPC title

• B01D46/2474

  of the walls along the length of the honeycomb · CPC title

• B01D2046/2437

  Operations & Transport · mapped topic

• B01D2279/30

  for treatment of exhaust gases from IC Engines · CPC title