Bicycle shifter

Patent metadata

Field	Value
Publication number	US-9446813-B2
Application number	US-27724906-A
Country	US
Kind code	B2
Filing date	Mar 23, 2006
Priority date	Mar 23, 2006
Publication date	Sep 20, 2016
Grant date	Sep 20, 2016

Abstract

A bicycle shifter for pulling and releasing a control cable connected to a gear change mechanism mountable at or near an end of the handlebar that returns to a neutral position after each shift operation to decrease aerodynamic drag encountered by the rider. The shifter includes a takeup member, a control mechanism, a holding mechanism and a return assembly. The takeup member is rotatable about a shift axis for winding and unwinding the control cable thereon in a cable-pull direction and a cable-release direction. The control mechanism is movable in a first direction to rotate the takeup member in the cable-pull direction and in a second direction to rotate the takeup member in the cable-release direction. The holding mechanism retains the takeup member in a selected position and the return assembly returns the control mechanism to the neutral position after each shift operation.

First claim

What is claimed is:

1. A bicycle shifter for pulling and releasing a control cable connected to a gear change mechanism, the bicycle shifter comprising:
a housing configured to mount to a distal end of a handlebar having an axis;
a takeup member configured to pull and release the control cable;
a control mechanism including a single control lever rotated about a shift axis in a first direction to displace the takeup member to pull the control cable to cause a first shift operation, the single control lever rotated about the shift axis in a second direction to displace the takeup member to release the control cable to cause a second shift operation, the control mechanism including a driver rotatably coupled to the control lever;
a holding mechanism for retaining the takeup member in a selected position; and
a return assembly for returning the single control lever to a neutral position after the first shift operation and the second shift operation,
at least a portion of the single control lever in the neutral position extending substantially parallel to the axis of the handlebar in the direction beyond the distal end of the handlebar, wherein the control mechanism is adjustable to modify the neutral position to an adjusted neutral position by adjusting the angular position about the shift axis of the single control lever relative to the axis of the handlebar, and wherein the return assembly is configured to return the single control lever to the adjusted neutral position after the first shift operation and the second shift operation,
wherein the control mechanism includes a clutch mechanism operatively coupled to the driver, the clutch mechanism rotatable about the shift axis and axially displaceable to engage the takeup member in response to the actuation of the control lever.

2. The bicycle shifter of claim 1 , wherein the takeup member is rotatable about the shift axis substantially perpendicular to the axis of the handlebar.

3. The bicycle shifter of claim 1 , wherein the return assembly includes a rotational biasing member and an axial biasing member, the rotational biasing member rotationally biases the clutch mechanism to a rotational neutral position and the axial biasing member axially biases the clutch mechanism to an axial neutral position away from the takeup member and toward the driver.

4. The bicycle shifter of claim 3 , wherein the clutch mechanism includes an extension, the housing includes a projection and the rotational biasing member is a torsion spring, the torsion spring engageable with the projection and the extension to bias the clutch mechanism toward the rotational neutral position.

5. The bicycle shifter of claim 4 , wherein the torsion spring includes first and second ends, one of the first and second ends engageable with the extension and the other one of the first and second ends engageable with the projection.

6. The bicycle shifter of claim 3 , wherein the axial biasing member is a compression spring disposed between the clutch mechanism and takeup member.

7. The bicycle shifter of claim 1 , wherein the driver and the clutch mechanism configured to matingly engage, the driver axially and rotationally displacing the clutch mechanism in response to actuation of the single control lever.

8. The bicycle shifter of claim 7 , wherein one of the driver and the clutch mechanism includes at least two teeth and the other one of the driver and the clutch mechanism includes at least two recesses for receiving the teeth.

9. The bicycle shifter of claim 8 , wherein the at least two teeth have angled surfaces and the recesses have corresponding angled surfaces matingly engageable with the angled surfaces of the teeth.

10. The bicycle shifter of claim 1 , wherein the takeup member includes a plurality of takeup teeth and the clutch mechanism includes a plurality of clutch teeth engageable with the plurality of takeup teeth to rotate the takeup member about the shift axis in response to actuation of the single control lever, the clutch teeth biased away from the takeup teeth when the single control lever is in the neutral position.

11. The bicycle shifter of claim 1 , wherein the single control lever is clamped to the driver.

12. The bicycle shifter of claim 1 , wherein the holding mechanism includes a ratchet wheel rotatable with the takeup member and at least one detent spring, the ratchet wheel having a plurality of teeth, the at least one detent spring engageable with the plurality of teeth of the ratchet wheel to retain the takeup member in the selected position.

13. The bicycle shifter of claim 12 , wherein the at least one detent spring has first and second ends, one of the first and second ends supported by the housing and the other one of the first and second ends engageable with the teeth of the ratchet wheel.

14. The bicycle shifter of claim 12 , wherein the takeup member includes recesses and the ratchet wheel includes projections engageable with the recesses to rotatably couple the ratchet wheel to the takeup member.

15. The bicycle shifter of claim 12 , wherein the ratchet wheel and the takeup member are integral.

16. The bicycle shifter of claim 1 further comprising an attachment assembly inserted into the distal end of the handlebar.

17. A bicycle shifter for pulling and releasing a control cable connected to a gear change mechanism, the bicycle shifter comprising:
a housing mountable to a distal end of a handlebar having an axis;
a takeup member rotatable about a shift axis for winding and unwinding the control cable thereon in a cable-pull direction and a cable-release direction;
a control mechanism including a control lever rotatable in a first direction to rotate the takeup member in the cable-pull direction, the control lever rotatable in a second direction to rotate the takeup member in the cable-release direction, the control mechanism including a clutch mechanism axially displaceable to engage the takeup member in response to actuation of the control lever to transfer the motion of the control lever to the takeup member, the control mechanism including a driver rotatably coupled to the control lever and operatively coupled to the clutch mechanism, the clutch mechanism rotatable about the shift axis, the control lever rotatable about the shift axis;
a holding mechanism for retaining the takeup member in a selected position; and
a return assembly for returning the control mechanism to a neutral position after each shift operation,
at least a portion of the control lever in the neutral position extending substantially parallel to the axis of the handlebar in the direction beyond the distal end of the handlebar, and wherein the neutral position is adjustable relative to the axis of the handlebar by adjusting the angular position of the control lever relative to the driver such that the aerodynamic drag of the control lever in the neutral position is reduced.

18. The bicycle shifter of claim 17 , wherein the shift axis is substantially perpendicular to the axis of the handlebar.

19. The bicycle shifter of claim 17 , wherein the return assembly includes a rotational biasing member and an axial biasing member, the rotational biasing member rotationally biases the clutch mechanism to a rotational neutral position and the axial biasing member axially biases the clutch mechanism to an axial neutral position away from the takeup member and toward the driver.

20. The bicycle shifter of claim 19 , wherein the clutch mechanism includes an extension, the housing includes a projection and the ro

Assignees

• Shipman Christopher
• Wesling Kevin
• Sram Llc

Inventors

• Shipman Christopher
• Wesling Kevin

Classifications

• Y10T74/20438

  Single rotatable lever [e.g., for bicycle brake or derailleur] · CPC title

• B62M25/04

  hand actuated · CPC title

• B62K23/06 Primary

  Levers · CPC title