Cutting tool having at least partially molded body and method of making same
US-9505064-B2 · Nov 29, 2016 · US
US9446457B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-9446457-B2 |
| Application number | US-201114344449-A |
| Country | US |
| Kind code | B2 |
| Filing date | Sep 16, 2011 |
| Priority date | Sep 16, 2011 |
| Publication date | Sep 20, 2016 |
| Grant date | Sep 20, 2016 |
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A drill main body of an indexable drill is disposed first and second spiral flutes on a column-shaped outer circumferential surface with an inner blade tip cutting a hole center side mounted on a tip portion of the first spiral flute and an outer blade tip cutting a hole outer circumferential side mounted on a tip portion of the second spiral flute and the drill main body discharges chips through the first spiral flute and the second spiral flute toward a shank while hole machining is performed with the inner blade tip and the outer blade tip. The drill is a deep hole machining drill having a length of the first spiral flute and the second spiral flute equal to or greater than 4D relative to a drill diameter D that is an outer diameter of the outer blade tip.
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The invention claimed is: 1. A drill main body of an indexable drill disposed with a pair of first and second spiral flutes on a column-shaped outer circumferential surface with an inner blade tip cutting a hole center side mounted on a tip portion of the first spiral flute and an outer blade tip cutting a hole outer circumferential side mounted on a tip portion of the second spiral flute, the drill main body of an indexable drill discharging chips through the first spiral flute and the second spiral flute toward a shank while hole machining is performed with the inner blade tip and the outer blade tip, the drill being a deep hole machining drill having a length L of the first spiral flute and the second spiral flute equal to or greater than 4D relative to a drill diameter D that is an outer diameter of the outer blade tip, the first spiral flute being formed with a flute bottom diameter having a positive gradient such that the flute bottom diameter increases toward the shank, in axial direction, wherein the first spiral flute is formed with the flute bottom diameter having the positive gradient, and the second spiral flute being formed with a flute bottom diameter having a negative gradient such that the flute bottom diameter decreases toward the shank in axial direction. 2. The drill main body of an indexable drill of claim 1 , wherein the first spiral flute is formed with a flute bottom diameter having a constant positive gradient such that the flute bottom diameter increases toward the shank, in axial direction, over the whole length of an effective flute length, and wherein the second spiral flute is formed with a flute bottom diameter having a constant negative gradient such that the flute bottom diameter decreases toward the shank in axial direction, over the whole length of the effective flute length. 3. The drill main body of an indexable drill of claim 1 , wherein the first spiral flute and the second spiral flute are disposed with respective tip mounting recesses cut out at substantially right angle for mounting the inner blade tip and the outer blade tip on a drill main body tip side, and wherein at least the tip mounting recess for mounting the inner blade tip has a side wall disposed with a chip breaker having an arc-shaped cross-section from a tip of the drill main body to the first spiral flute. 4. The drill main body of an indexable drill of claim 1 , wherein the first spiral flute and the second spiral flute are finish-machined through cutting by a ball end mill after a hardening heat treatment is applied. 5. The drill main body of an indexable drill of claim 4 , wherein surface roughness of the first spiral flute and the second spiral flute is 0.4 μm or less in terms of arithmetic average roughness Ra and 1.6 μm or less in terms of maximum height roughness Rz as a result of a finish machining.
twist-drills · CPC title
with increasing depth in a direction towards the shank from the tool tip · CPC title
Operations & Transport · mapped topic
Operations & Transport · mapped topic
with decreasing depth in a direction towards the shank from the tool tip · CPC title
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