Magnetic sheet for non-contact power receiving device, non-contact power receiving device, electronic apparatus, and non-contact charger

Patent metadata

Field	Value
Publication number	US-9443648-B2
Application number	US-201414271780-A
Country	US
Kind code	B2
Filing date	May 7, 2014
Priority date	Nov 8, 2011
Publication date	Sep 13, 2016
Grant date	Sep 13, 2016

Abstract

A magnetic sheet of an embodiment includes a laminate of a plurality of magnetic thin plates. The laminate constituting the magnetic sheet includes a first magnetic thin plate and a second magnetic thin plate different in kind from the first magnetic thin plate. The first magnetic thin plate has a magnetostriction constant exceeding 5 ppm in an absolute value, and the second magnetic thin plate has a magnetostriction constant of 5 ppm or less in an absolute value. Alternatively, the first magnetic thin plate has a thickness of from 50 to 300 μm, and the second magnetic thin plate has a thickness of from 10 to 30 μm.

First claim

What is claimed is:

1. A magnetic sheet for non-contact power receiving device, comprising:
a laminate including a first magnetic thin plate and a second magnetic thin plate laminated to the first magnetic thin plate via an adhesive layer portion,
wherein the first magnetic thin plate is made of a stainless steel, and has a thickness of from 50 μm to 300 μm,
wherein the second magnetic thin plate is made of a Co-based amorphous alloy or an Fe-based microcrystalline alloy having an average crystal grain diameter of from 5 nm to 30 nm, and has a thickness of from 10 μm to 30 μm, and
wherein the magnetic sheet is configured to be used for the non-contact power receiving device.

2. The magnetic sheet according to claim 1 ,
wherein the first magnetic thin plate has a magnetostriction constant exceeding 5 ppm in an absolute value and the second magnetic thin plate has a magnetostriction constant of 5 ppm or less in an absolute value.

3. The magnetic sheet according to claim 2 ,
wherein the first magnetic thin plate has the magnetostriction constant exceeding 5 ppm to 30 ppm or less in the absolute value, and
wherein the second magnetic thin plate has the magnetostriction constant of 2 ppm or less (including zero) in the absolute value.

4. The magnetic sheet according to claim 2 ,
wherein the laminate includes the one or more to four or less first magnetic thin plate(s) and the one or more to four or less second magnetic thin plate(s).

5. The magnetic sheet according to claim 2 ,
wherein the first magnetic thin plate has an electric resistance value of 80 μΩ cm or more.

6. The magnetic sheet according to claim 2 ,
wherein the first magnetic thin plate has a saturation magnetic flux density of from 1 to 2.1 T.

7. The magnetic sheet according to claim 1 ,
wherein at least one of the first and second magnetic thin plates is provided with a incision portion with a width of 1 mm or less (including 0), and
wherein a ratio (B/A) of a total length B of the incision portion(s) in relation to a total outer peripheral length A of outer peripheral regions of the magnetic thin plate(s) disposed on the same plane is in a range of 2 to 25.

8. The magnetic sheet according to claim 7 ,
wherein the laminate has the two or more magnetic thin plates different in the ratio (B/A) of the total length B of the incision portion(s) in relation to the total outer peripheral length A of the magnetic thin plate.

9. A non-contact power receiving device, comprising:
a power receiving coil including a spiral coil;
a rectifier rectifying an alternating voltage generated in the power receiving coil;
a secondary battery to which a direct-current voltage rectified by the rectifier is charged; and
a magnetic sheet according to claim 1 , disposed in at least one of places between the spiral coil and the secondary battery and between the spiral coil and the rectifier.

10. An electronic apparatus comprising:
a non-contact power receiving device comprising: a power receiving coil including a spiral coil; a rectifier rectifying an alternating voltage generated in the power receiving coil; and a secondary battery to which a direct-current voltage rectified by the rectifier is charged;
an electronic apparatus main body comprising: an electronic device operating when the direct-current voltage is supplied from the secondary battery; and a circuit substrate on which the electronic device is mounted; and
a magnetic sheet according to claim 1 , disposed at least one of places between the spiral coil and the secondary battery, between the spiral coil and the rectifier, between the spiral coil and the electronic device, and between the spiral coil and the circuit substrate.

11. A non-contact charger, comprising:
an electronic apparatus according to claim 10 ; and
a power feeding device comprising: a power feeding coil disposed in non-contact with the power receiving coil of the electronic apparatus; a power supply applying an alternating voltage to the power feeding coil; and a magnet for positioning,
wherein the electronic apparatus is positioned by the magnet and a magnetic flux generated in the power feeding coil is transferred to the power receiving coil to transmit a power in a non-contact manner.

12. A non-contact charger comprising:
an electronic apparatus according to claim 10 ;
a power feeding device comprising: a power feeding coil disposed in non-contact with the power receiving coil of the electronic apparatus; and a power supply applying an alternating voltage to the power feeding coil,
wherein a magnetic flux generated in the power feeding coil is transferred to the power receiving coil to transmit a power in a non-contact manner.

13. The non-contact charger according to claim 12 ,
wherein the electronic apparatus is positioned by a movable coil disposed in a power feeding device side.

Assignees

• Toshiba Kk
• Toshiba Materials Co Ltd

Inventors

• Sawa Takao
• Yamada Katsuhiko
• Saito Tadao
• Nagasaki Kiyoshi

Classifications

• H02J50/70 Primary

  involving the reduction of electric, magnetic or electromagnetic leakage fields · CPC title

• H01F38/14

  Inductive couplings {(for wireless supply or distribution of electric power using inductive coupling H02J50/10)} · CPC title

• H01F27/245

  made from sheets, e.g. grain-oriented (H01F27/26 takes precedence) · CPC title

• H01F3/02

  made from sheets · CPC title

• Y10T428/24314

  Slit or elongated · CPC title