Member for electrophotography, method for producing the same, and image forming apparatus

Patent metadata

Field	Value
Publication number	US-9442408-B2
Application number	US-201514945314-A
Country	US
Kind code	B2
Filing date	Nov 18, 2015
Priority date	Nov 28, 2014
Publication date	Sep 13, 2016
Grant date	Sep 13, 2016

Abstract

A member for electrophotography for use in forming a high quality electrophotographic image for a long period is provided. The member for electrophotography includes a support, an elastic layer on the support, and a surface layer on the elastic layer. The elastic layer includes a quaternary ammonium salt and an epichlorohydrin rubber. The surface layer includes a material having a specific structure. A universal hardness a surface of the surface layer is 1.0 N/mm 2 or more and 5.0 N/mm 2 or less.

First claim

What is claimed is:

1. A member for electrophotography comprising:
a support,
an elastic layer on the support, and
a surface layer on the elastic layer;

wherein,
the elastic layer comprises a quaternary ammonium salt and an epichlorohydrin rubber;
the surface layer comprises a polymer having:
any one or both of the structures represented by the following Formulae (1) and (2),
any one or both of the structures represented by the following Formulae (3) and (4), and
a structure represented by the following Formula (5); and,

a universal hardness of a surface of the surface layer is 1.0 N/mm 2 or more and 5.0 N/mm 2 or less:

wherein l represents an integer of 1 or more.

2. The member for electrophotography according to claim 1 , wherein the quaternary ammonium salt comprises a perchlorate ion and a quaternary ammonium ion.

3. The member for electrophotography according to claim 1 , wherein the surface layer comprises a roughness-providing particle having an average particle diameter of 3 μm or more and 30 μm or less, and
the surface of the surface layer has a convex derived from the roughness-providing particle.

4. The member for electrophotography according to claim 3 , wherein the convex of the surface layer has a Martens hardness of 7.0 N/mm 2 or less.

5. A method for producing a member for electrophotography comprising a support, an elastic layer on the support, and a surface layer on the elastic layer, a surface of the surface layer having a universal hardness of 1.0 N/mm 2 or more and 5.0 N/mm 2 or less, the method comprising the steps of:
forming the elastic layer comprising a quaternary ammonium salt and an epichlorohydrin rubber on a support;

forming a coat of a coating liquid on the elastic layer, the coating liquid comprising a polyol and an polyisocyanate; and
reacting the polyol and the polyisocyanate in the coat to form the surface layer, wherein
the polyol contains:
any one or both of the following a) and b);
any one or both of the following c) and d); and
the polyisocyanate contains a following e):

a): any one or both of a compound having a structure represented by Formula (6) and a prepolymer derived from the compound having a structure represented by Formula (6);
b): any one or both of a compound having a structure represented by Formula (7) and a prepolymer derived from the compound having a structure represented by Formula (7);
c): any one or both of a compound represented by Formula (8) and a prepolymer derived from the compound represented by Formula (8);
d): any one or both of a compound represented by Formula (9) and a prepolymer derived from the compound represented by Formula (9); and
e): any one or both of a compound represented by Formula (10) and a prepolymer derived from the compound represented by Formula (10):

in the Formulae (8) to (9), R 5 to R 8 each independently represent a divalent organic group; and M11 and M12 each independently represent an integer of 1 or more; and in the Formulae (10), L represents an integer of 1 or more.

6. The method for producing a member for electrophotography according to claim 5 , wherein the coating liquid comprises a reactive silicone oil.

7. An image forming apparatus comprising:
an electrophotographic photosensitive member;
a charging apparatus for charging the electrophotographic photosensitive member;
a developing apparatus for developing an electrostatic latent image formed on the electrophotographic photosensitive member with a developer; and
a transfer member for transferring the developer supported on the electrophotographic photosensitive member to a transfer medium; wherein,
the charging apparatus comprises a charging member having a support, an elastic layer on the support, and a surface layer on the elastic layer;
the elastic layer comprises a quaternary ammonium salt and an epichlorohydrin rubber;
the surface layer comprises a polymer having:
any one or both of the structures represented by the following Formulae (1) and (2),
any one or both of the structures represented by the following Formulae (3) and (4), and
a structure represented by the following Formula (5); and,

a universal hardness of a surface of the surface layer is 1.0 N/mm 2 or more and 5.0 N/mm 2 or less:

wherein l represents an integer of 1 or more.

8. The image forming apparatus according to claim 7 , wherein the charging member moves at a different speed from that of the electrophotographic photosensitive member.

Assignees

• Canon Kk

Inventors

• Yamauchi Kazuhiro
• Yamauchi Kenichi
• Nishioka Satoru
• Masu Hiroki
• Suzumura Noriko

Classifications

• B32B1/08

  Tubular products · CPC title

• G03G15/0233 Primary

  Structure, details of the charging member, e.g. chemical composition, surface properties · CPC title

• G03G8/00

  Layers covering the final reproduction, e.g. for protecting, for writing thereon · CPC title

• B32B25/04

  comprising rubber as the main or only constituent of a layer, {which is} next to another layer of {the same or of} a {different material (next to a layer of a particular substance B32B9/043; next to a bituminous or tarry layer B32B11/044; next to a water setting substance layer B32B13/042; next to a metal layer B32B15/06; next to a glass layer B32B17/063; next to a layer formed of natural mineral fibres or particles B32B19/043; next to a wood layer B32B21/045; next to a cellulosic plastic layer B32B23/046)} · CPC title

• B32B15/18

  comprising iron or steel {(B32B15/011, B32B15/012 and B32B15/013 take precedence)} · CPC title