Composition for polarizing film, polarizing film, method of manufacturing the same, and liquid crystal display provided with the polarizing film

Patent metadata

Field	Value
Publication number	US-9442220-B2
Application number	US-201113220948-A
Country	US
Kind code	B2
Filing date	Aug 30, 2011
Priority date	Aug 30, 2010
Publication date	Sep 13, 2016
Grant date	Sep 13, 2016

Abstract

A composition for a polarization film including a polyolefin component including polypropylene and a polyethylene-polypropylene copolymer; and a dichroic dye.

First claim

What is claimed is:

1. A film product of a composition for a polarization film, the composition comprising:
a polyolefin component comprising a blend of a polypropylene and a polyethylene-polypropylene copolymer, wherein the polyolefin component contains the polypropylene and the polyethylene-polypropylene copolymer in a weight ratio of about 4.5:5.5 to about 1:5, the polyethylene-polypropylene copolymer comprises an ethylene group in an amount of about 1 wt % to about 50 wt %, there is no other comonomer present in the polypropylene and the polyethylene-polypropylene copolymer, and other polyolefins are present in a total amount of less than or equal to about 10 wt % based on the total weight of the polypropylene and the polyethylene-polypropylene copolymer: and
a dichroic dye, wherein the dichroic dye has an absorbance of about 0.31 to 0.37 for light of all wavelengths ranging from about 380 nanometers to about 780 nanometers, and wherein an amount of the dichroic dye in the composition is about 0.05 parts by weight to about 2 parts by weight based on 100 parts by weight of the polyolefin component,
wherein a crystallinity value of the polyolefin component, obtained by dividing an integral value of a heat emission peak that occurs upon heating and cooling of a film sample acquired from an about 300% to about 1000% elongation by an integral value of a heat emission peak when the crystallinity is about 100%, is about 50% or less,
wherein a difference between a solubility parameter of the polyolefin component and a solubility parameter of the dichroic dye is about 0.1 to about 10, and
wherein the polyolefin component in the film product has a haze value of less than 2%, and the polarization film has a combination of a total light transmittance of greater than 30% and a polarization efficiency of greater than 97% in the wavelength range of visible light when the sheet elongation ratio is about 1,000%.

2. The film product of a composition for a polarization film of claim 1 , wherein the polypropylene has a melt flow index of about 0.1 gram per 10 minutes to about 5 grams per 10 minutes.

3. The film product of a composition for a polarization film of claim 1 , wherein the polyethylene-polypropylene copolymer comprises about 4 weight percent to about 15 weight percent of an ethylene group, based on a total weight of the copolymer.

4. The film product of a composition for a polarization film of claim 1 , wherein the polyethylene-polypropylene copolymer has a melt flow index of about 5 grams per 10 minutes to about 15 grams per 10 minutes.

5. The film product of a composition for a polarization film of claim 1 , wherein the polyolefin component has a melt flow index of about 1 gram per 10 minutes to about 15 grams per 10 minutes.

6. The film product of a composition for a polarization film of claim 1 , wherein the dichroic dye has a dichroic ratio ranging from about 1.5 to about 14.

7. The film product of a composition for a polarization film of claim 1 , wherein a difference between a solubility parameter of the polyolefin component and a solubility parameter of the dichroic dye is about 0.1 to about 5.

8. A polarization film comprising the film product according to claim 1 , wherein the film product is uniaxially elongated.

9. The polarization film of claim 8 , wherein the polarization film has a total light transmittance of about 30 percent or greater and a polarizing efficiency of about 85 percent or greater in a wavelength range of about 380 nanometers to about 780 nanometers.

10. The polarization film of claim 8 , wherein the polarization film has a thickness of about 25 micrometers to about 150 micrometers.

11. A display device comprising:
a first display panel and a second display panel opposite the first display panel;
a liquid crystal layer between the first display panel and the second display panel; and
a polarization film disposed on an outer surface of at least one of the first display panel and the second display panel,
wherein the polarization film is the polarization film according to claim 8 .

12. The film product of a composition for a polarization film of claim 1 , wherein the polyolefin component contains the polypropylene and the polyethylene-polyporpylene copolymer in a weight ratio of about 4.5:5.5 to about 4:6.

13. The film product of a composition for a polarization film of claim 1 , wherein the composition consists of the polyolefin component and the dichroic dye.

14. The film product of a composition for a polarization film of claim 1 , wherein the dichroic dye is included in an amount of about 0.15 to about 1 part by weight, based on 100 parts by weight of the polyolefin component.

15. A method for forming a polarization film, the method comprising:
melting a composition for a polarization film, the composition comprising
a polyolefin component comprising a blend of a polypropylene and a polyethylene-polypropylene copolymer, wherein the polyolefin component contains the polypropylene and the polyethylene-polypropylene copolymer in a weight ratio of about 4.5:5.5 to about 1:5, the polyethylene-polypropylene copolymer comprises an ethylene group in an amount of about 1 wt % to about 50 wt %, there is no other comonomer present in the polypropylene and the polyethylene-polypropylene copolymer, and other polyolefins are present in a total amount of less than or equal to about 10 wt % based on the total weight of the polypropylene and the polyethylene-polypropylene copolymer, and
a dichroic dye;
disposing the molten mixture in a mold;
compressing the molten mixture to form a sheet; and
uniaxially elongating the sheet to form the polarization film,
wherein the dichroic dye has an absobance of about 0.31 to 0.37 for light of all wavelengths ranging from about 380 nanometers to about 780 nanometers,
wherein an amount of the dichroic dye in the composition is about 0.05 parts by weight to about 2 parts by weight based on 100 parts by weight of the polyolefin component,
wherein a crystallinity value of the polyolefin component, obtained by dividing an integral value of a heat emission peak that occurs upon heating and cooling of a film sample acquired from an about 300% to about 1000% elongation by an integral value of a heat emission peak when the crystallinity is about 100%, is about 50% or less,
wherein a difference between a solubility parameter of the polyolefin component and a solubility parameter of the dichroic dye is about 0.1 about 10, and
wherein the polyolefin component in the film product has a haze value of less than 2%, and the polarization film has a combination of a total light transmittance of greater than 30% and a polarization efficiency of greater than 97% in the wavelength range of visible light when the sheet elongation ratio is about 1,000%.

16. The method of claim 15 , wherein the sheet is uniaxially elongated at an elongation ratio of about 300 percent to about 1000 percent.

Assignees

• Chang Won Suk
• Jung Myung Sup
• Kim Myung Man
• Won Jong Hoon
• Jung Won Cheol
• Samsung Electronics Co Ltd

Inventors

• Chang Won Suk
• Jung Myung Sup
• Kim Myung Man
• Won Jong Hoon
• Jung Won Cheol

Classifications

• B29C43/003 Primary

  characterised by the choice of material · CPC title

• B29D11/00788

  Producing optical films · CPC title

• B29K2105/0088

  Blends of polymers · CPC title

• C08J2323/08

  Copolymers of ethene (C08J2323/16 takes precedence) · CPC title

• C08J2323/10

  Homopolymers or copolymers of propene · CPC title