Exhaust gas purification device

Patent metadata

Field	Value
Publication number	US-9441513-B2
Application number	US-201414525759-A
Country	US
Kind code	B2
Filing date	Oct 28, 2014
Priority date	Mar 23, 2010
Publication date	Sep 13, 2016
Grant date	Sep 13, 2016

Abstract

An exhaust gas purification device capable of enhancing handling operability such as maintenance of an engine includes two gas purification bodies which purify exhaust gas discharged from the engine, inner cases in which the gas purification bodies are incorporated, and outer cases in which the inner cases are incorporated. The outer cases are arranged side by side in a moving direction of exhaust gas and connected to each other. One of the adjoining inner cases is inserted into the other inner case to form a double-layer structure. A loosely-fitting gap is formed between an inner side surface of the one inner case and an outer side surface of the other inner case.

First claim

The invention claimed is:

1. An exhaust gas purification device comprising:
two gas purification bodies for purifying exhaust gas discharged from an engine;
inner cases for incorporating the gas purification bodies;
outer cases for incorporating the inner cases, the outer cases being arranged side by side in an exhaust gas moving direction and connected to each other, wherein one of the adjoining inner cases is inserted into the other inner case to form a double-layer structure, and a loosely-fitting gap is formed between an inner side surface of the one inner case and an outer side surface of the other inner case; and
an exhaust gas inlet pipe that receives exhaust gas flowing in from the engine, and an exhaust gas outlet pipe through which the exhaust gas flows out after passing through the gas purification bodies,
wherein an upward-facing opening of the exhaust gas inlet pipe is fixed to an outer side surface of the outer case that is for the catalyst such that a rectangular upwardly opening end which is on a large diameter side covers an exhaust gas inflow opening, and extends in a longitudinal direction of said outer case for the catalyst, and a downward-facing opening, which serves as an exhaust gas receiving side, opens onto an edge close to a longitudinal middle portion of said outer case in the exhaust gas inlet pipe, so that an exhaust gas introducing passage is formed by the outer side surface of an exhaust gas upstream side outer case and the inner side surface of the exhaust gas inlet pipe.

2. The exhaust gas purification device according to claim 1 , wherein a flange body which connects both the outer cases to each other is deviated from a connection boundary position of both the gas purification bodies.

3. The exhaust gas purification device according to claim 1 , wherein the exhaust gas inflow opening which is in communication with the exhaust gas inlet pipe is formed in the exhaust gas upstream side outer case and the inner case which is incorporated in this outer case, the exhaust gas inflow opening opens in a rectangular shape, and four corners of the exhaust gas inflow opening are formed into arc shapes.

4. The exhaust gas purification device according to claim 1 ,
wherein a silencer having the exhaust gas outlet pipe is mounted on an exhaust gas downstream side outer case, an exhaust gas introducing pipe extending in parallel to the exhaust gas moving direction is incorporated in the silencer, and an exhaust gas upstream side of the exhaust gas introducing pipe enters an exhaust gas downstream side inner case.

5. The exhaust gas purification device according to claim 4 , wherein a flange body which connects both the outer cases to each other is deviated from a connection boundary position of both the gas purification bodies, and a flange body which connects the exhaust gas downstream side outer case and the silencer to each other is deviated from a connection boundary position of the exhaust gas downstream side gas purification body.

6. The exhaust gas purification device according to claim 4 , wherein an exhaust gas upstream side end of the silencer is closed by an inner lid body, the exhaust gas introducing pipe penetrates the inner lid body and enters the exhaust gas downstream side inner case, and a communication hole for taking exhaust gas in is formed in a portion of the exhaust gas introducing pipe on exhaust gas upstream side of the inner lid body.

7. The exhaust gas purification device according to claim 4 , wherein a sensor boss body for supporting an exhaust gas sensor is provided on a portion of an outer peripheral surface of the exhaust gas downstream side inner case which is near a connection boundary position of the gas purification body such that the sensor boss body penetrates the exhaust gas downstream side outer case, and the sensor boss body is located on an extension of an end surface of the gas purification body which intersects with the exhaust gas moving direction, and on an extension of an exhaust gas upstream side end surface of the exhaust gas introducing pipe.

8. The exhaust gas purification device according to claim 1 , wherein an end of the exhaust gas inlet pipe at the downward-facing opening deviates from the exhaust gas inflow opening toward the exhaust gas downstream side inside the inner cases.

9. The exhaust gas purification device according to claim 1 , wherein the exhaust gas inlet pipe is formed into a semi-cylindrical shape which opens upward, and is welded and fixed to the outer side surface of the outer case such that an end of the exhaust gas inlet pipe at the upward-facing opening, which is on a large diameter side, covers the exhaust gas inflow opening, and extends in a longitudinal direction of the outer case.

10. An exhaust gas purification device comprising:
two gas purification bodies for purifying exhaust gas discharged from an engine;
inner cases for incorporating the gas purification bodies;
outer cases for incorporating the inner cases, the outer cases being arranged side by side in an exhaust gas moving direction and connected to each other, wherein one of the adjoining inner cases is inserted into the other inner case to form a double-layer structure, and a loosely-fitting gap is formed between an inner side surface of the one inner case and an outer side surface of the other inner case; and
an exhaust gas introducing passage is formed by the outer side surface of the exhaust gas upstream side outer case and the inner side surface of the exhaust gas inlet pipe,
wherein the exhaust gas inlet pipe is mounted on an exhaust as upstream side outer case, a first rectifier is provided on an outer side surface of the exhaust gas upstream side outer case, and a second rectifier is provided on the inner side surface of the exhaust gas inlet pipe, the first rectifier being located on an exhaust gas upstream side, and the second rectifier being located on an exhaust gas downstream side.

11. An exhaust gas purification device comprising:
two gas purification bodies for purifying exhaust gas discharged from an engine;
inner cases for incorporating the gas purification bodies;
outer cases for incorporating the inner cases, the outer cases being arranged side by side in an exhaust gas moving direction and connected to each other, wherein one of the adjoining inner cases is inserted into the other inner case to form a double-layer structure, and a loosely-fitting gap is formed between an inner side surface of the one inner case and an outer side surface of the other inner case; and
an exhaust gas inlet pipe for exhaust gas from the engine flowing into, and an exhaust gas outlet pipe for exhaust gas passing through the gas purification body flowing out,
wherein the exhaust gas inlet pipe is mounted on an exhaust gas upstream side outer case such that an exhaust gas introducing passage is formed by the outer side surface of the exhaust gas upstream side outer case and the inner side surface of the exhaust gas inlet pipe, and at least one of the outer side surface of the exhaust gas upstream side outer case and the inner side surface of the exhaust gas inlet pipe is provided with a rectifier which rectifies a flow of exhaust gas, and
wherein the rectifier is provided on each of the outer side surface of the exhaust gas upstream side outer case and the inner side surface of the exhaust gas inlet pipe, the rectifier of the outer case is located on an exhaust gas upstream side, and the rectifier of the exhaust gas inlet pipe is located on an exhaust gas downstream side.

Assignees

• Yanmar Co Ltd

Inventors

• Mitsuda Masataka
• Uehara Hiroshi

Classifications

• Y10T137/6851

  With casing, support, protector or static constructional installations · CPC title

• B01D53/9477 Primary

  with catalysts positioned on separate bricks, e.g. exhaust systems · CPC title

• F01N3/2839

  Arrangements for mounting catalyst support in housing, e.g. with means for compensating thermal expansion or vibration · CPC title

• F01N3/035

  with catalytic reactors · CPC title

• B01D53/94

  by catalytic processes · CPC title