Functional polymer membrane and method of producing the same

Patent metadata

Field	Value
Publication number	US-9441083-B2
Application number	US-201514669990-A
Country	US
Kind code	B2
Filing date	Mar 26, 2015
Priority date	Sep 28, 2012
Publication date	Sep 13, 2016
Grant date	Sep 13, 2016

Abstract

A functional polymer membrane, prepared by curing a composition comprising a polymerizable compound (A) represented by Formula (1) and a monofunctional polymerizable compound (B):

wherein R 1 represents a hydrogen atom or a methyl group; Q represents a polyol residue formed by removing m2 hydrogen atoms from hydroxyl groups of a trivalent to hexavalent polyol; L represents a divalent linking group; m1 represents 0 or 1; m2 represents an integer of from 3 to 6, and
wherein the monofunctional polymerizable compound (B) is a (meth)acrylate compound, a (meth)acrylamide compound, a vinyl ether compound, an aromatic vinyl compound, an N-vinyl compound, or an allyl compound.

First claim

The invention claimed is:

1. A functional polymer membrane, prepared by curing a composition comprising a polymerizable compound (A) represented by Formula (1) and a monofunctional polymerizable compound (B):

wherein R 1 represents a hydrogen atom or a methyl group; Q represents a polyol residue formed by removing m2 hydrogen atoms from hydroxyl groups of a trivalent to hexavalent polyol; L represents a divalent linking group; m1 represents 0 or 1; m2 represents an integer of from 3 to 6; when m1 is 0, L represents —CH 2 CH 2 CH 2 —; when m1 is 1, m2 is 3, Q represents a polyol residue formed by removing three hydrogen atoms from hydroxyl groups of a trivalent polyol *—C(L 2 —OH) 3 , and L represents —(C k H 2k O) 1 -L 1 -; the symbol “*” represents a binding site to nitrogen atom of (meth)acrylamide; L 2 represents a divalent linking group; k represents 2 or 3; l represents an integer of from 0 to 6; L 1 represents a linear or branched alkylene group having 2 to 4 carbon atoms and bonded to the nitrogen atom of the (meth)acrylamide; in L 1 , the oxygen atom and nitrogen atom bonded to both ends of L 1 do not bind to the same carbon atom of L 1 ; and the sum of the three 1′s satisfies from 0 to 18, and
wherein the monofunctional polymerizable compound (B) is a (meth)acrylate compound, a (meth)acrylamide compound, a vinyl ether compound, an aromatic vinyl compound, an N-vinyl compound, or an allyl compound.

2. The functional polymer membrane according to claim 1 , wherein the polymerizable compound (A) represented by Formula (1) is a polymerizable compound represented by Formula (2):

wherein R 1 represents a hydrogen atom or a methyl group; L 1 represents a linear or branched alkylene group having 2 to 4 carbon atoms; in L 1 , the oxygen atom and nitrogen atom bonded to both ends of L 1 do not bind to the same carbon atom of L 1 ; L 2 represents a divalent linking group; k represents 2 or 3; x, y and z each independently represent an integer of from 0 to 6; and (x+y+z) satisfies from 0 to 18.

3. The functional polymer membrane according to claim 1 , wherein the polymerizable compound (A) represented by Formula (1) is a polymerizable compound represented by Formula (3):

wherein R 1 represents a hydrogen atom or a methyl group; Z represents a polyol residue formed by removing n hydrogen atoms from hydroxyl groups of a trivalent to hexavalent polyol; and n represents an integer of from 3 to 6.

4. The functional polymer membrane according to claim 3 , wherein Z in Formula (3) represents a polyol residue formed by removing n hydrogen atoms from hydroxyl groups of glycerin, erythritol, xylitol, mannitol, sorbitol, pentaerythritol or dipentaerythritol.

5. The functional polymer membrane according to claim 1 , wherein the copolymerizable monomer (B) has a dissociative group.

6. The functional polymer membrane according to claim 5 , wherein the dissociative group is selected from the group consisting of a sulfo group or a salt thereof, a carboxy group or a salt thereof, an ammonio group and a pyridinio group.

7. The functional polymer membrane according to claim 1 , wherein the copolymerizable monomer (B) is a (meth)acrylate compound or a (meth)acrylamide compound.

8. The functional polymer membrane according to claim 3 , wherein a content of the polymerizable compound (A) represented by Formula (3) in the composition is 1 to 40% by mass.

9. The functional polymer membrane according to claim 2 , wherein a content of the polymerizable compound (A) represented by Formula (2) is 1 to 45 parts by mass based on 100 parts by mass of the monofunctional polymerizable compound (B).

10. The functional polymer membrane according to claim 3 , wherein a content of the polymerizable compound (A) represented by Formula (3) is 10 to 200 parts by mass based on 100 parts by mass of the monofunctional polymerizable compound (B).

11. The functional polymer membrane according to claim 1 , wherein the composition contains a solvent (E).

12. The functional polymer membrane according to claim 11 , wherein the solvent (E) is selected from water and a water-soluble solvent.

13. The functional polymer membrane according to claim 11 , wherein a content of the solvent (E) in the composition is 10 to 50% by mass.

14. The functional polymer membrane according to claim 1 , which contains a support.

15. The functional polymer membrane according to claim 13 , prepared by curing the composition after being impregnated into the support.

16. The functional polymer membrane according to claim 1 , wherein the functional polymer membrane is an ion exchange membrane, a reverse osmosis membrane, a forward osmosis membrane, or a gas separation membrane.

17. A method of producing a functional polymer membrane, comprising the step of: irradiating a composition containing a polymerizable compound (A) represented by Formula (1) and a monofunctional polymerizable compound (B) with an energy ray thereby polymerizing the composition:

wherein R 1 represents a hydrogen atom or a methyl group; Q represents a polyol residue formed by removing m2 hydrogen atoms from hydroxyl groups of a trivalent to hexavalent polyol; L represents a divalent linking group; m1 represents 0 or 1; m2 represents an integer of from 3 to 6; when m1 is 0, L represents —CH 2 CH 2 CH 2 —; when m1 is 1, m2 is 3, Q represents a polyol residue formed by removing three hydrogen atoms from hydroxyl groups of a trivalent polyol *—C(L 2 —OH) 3 , and L represents —(C k H 2k O) 1 —L 1 -; the symbol “*” represents a binding site to nitrogen atom of (meth)acrylamide; L 2 represents a divalent linking group; k represents 2 or 3; l represents an integer of from 0 to 6; L 1 represents a linear or branched alkylene group having 2 to 4 carbon atoms and bonded to the nitrogen atom of the (meth)acrylamide; in L 1 , the oxygen atom and nitrogen atom bonded to both ends of L 1 do not bind to the same carbon atom of L 1 ; and the sum of the three 1's satisfies from 0 to 18, and
wherein, the monofunctional polymerizable compound (B) is a (meth)acrylate compound, a (meth)acrylamide compound, a vinyl ether compound, an aromatic vinyl compound, an N-vinyl compound, or an allyl compound.

18. The method of producing a functional polymer membrane according to claim 17 , wherein the polymerizable compound represented by Formula (1) is a polymerizable compound represented by Formula (2):

wherein R 1 represents a hydrogen atom or a methyl group; L 1 represents a linear or branched alkylene group having 2 to 4 carbon atoms; in L 1 , the oxygen atom and nitrogen atom bonded to both ends of L 1 do not bind to the same carbon atom of L 1 ; L 2 represents a divalent linking group; k represents 2 or 3; x, y and z each independently represent an integer of from 0 to 6; and (x+y+z) satisfies from 0 to 18.

19. The method of producing a functional polymer membrane according to claim 17 , wherein the polymerizable compound (A) represented by Formula (1) is a polymerizable compound represented by Form

Assignees

• Fujifilm Corp

Inventors

• Takamoto Tetsufumi
• AMAO Akihito
• Yamada Wakana

Classifications

• B01D61/44

  Ion-selective electrodialysis · CPC title

• B01D71/82

  characterised by the presence of specified groups, e.g. introduced by chemical after-treatment · CPC title

• C08F220/382

  and containing oxygen, e.g. 2-sulfoethyl (meth)acrylate · CPC title

• B01D53/228

  characterised by specific membranes · CPC title

• C08L2312/00

  Crosslinking · CPC title