Dielectric ceramic composition and electronic component

Patent metadata

Field	Value
Publication number	US-9440885-B2
Application number	US-201514663160-A
Country	US
Kind code	B2
Filing date	Mar 19, 2015
Priority date	Mar 26, 2014
Publication date	Sep 13, 2016
Grant date	Sep 13, 2016

Abstract

A dielectric ceramic composition includes at least dielectric particles having a core-shell structure and segregation particles, a concentration of a rare earth compound in the segregation particle is twice or more than an average concentration of the rare earth compound in a shell part of the dielectric particle having the core-shell structure, an area occupied by the segregation particles is 0.1 to 1.1%, when a maximum particle size of the segregation particle is defined as r bmax , a minimum particle size of the segregation particle is defined as r bmin , and an average particle size of the dielectric particle having the core-shell structure is defined as r a , a relation of r bmax /r a ≦2.00 and r bmin /r a ≧0.25 is satisfied, and the segregation particles substantially do not include Mg.

First claim

The invention claimed is:

1. A dielectric ceramic composition, comprising:
a main component having perovskite type crystal structure shown by a general formula ABO 3 , where A is at least one selected from the group consisting of Ba, Ca and Sr, and B is at least one selected from the group consisting of Ti and Zr; and
an additive including at least a rare earth compound, wherein
the dielectric ceramic composition includes at least dielectric particles having a core-shell structure and segregation particles,
a concentration of the rare earth compound in the segregation particle is twice or more than an average concentration of the rare earth compound in a shell part of the dielectric particle having the core-shell structure,
when a total area occupied by the dielectric particles having core-shell structures, the segregation particles and other dielectric particles is set as 100% at a cut surface, an area occupied by the segregation particles is 0.1 to 1.1%,
when a maximum particle size of the segregation particle is defined as r bmax , a minimum particle size of the segregation particle is defined as r bmin , and an average particle size of the dielectric particle having the core-shell structure is defined as r a , a relation of r bmax /r a ≦2.00 and r bmin /r a ≧0.25 is satisfied,
the segregation particles substantially do not include Mg, and
0.6 to less than 1.2 moles of a compound including Si in terms of Si, as the additive, with respect to 100 moles of the main component.

2. The dielectric ceramic composition as set forth in claim 1 , wherein the average particle size r a of the dielectric particle “a” is 0.16 to 0.26 μm.

3. The dielectric ceramic composition as set forth in claim 1 , comprising:
0.6 to 1.4 moles of an oxide of Ra in terms of Ra 2 O 3 , where Ra is at least one selected from the group consisting of Dy, Gd and Tb;
0.2 to 0.7 mole of an oxide of Rb in terms of Rb 2 O 3 , where Rb is at least one selected from the group consisting of Ho and Y; and
0.2 to 0.7 mole of an oxide of Rc in terms of Rc 2 O 3 , where Rc is at least one selected from the group consisting of Yb and Lu,
as the rare earth compound, with respect to 100 moles of the main component.

4. The dielectric ceramic composition as set forth in claim 1 , comprising:
0.6 to 1.6 moles of an oxide of Mg in terms of Mg,
as the additive, with respect to 100 moles of the main component.

5. A ceramic electronic component having a dielectric layer composed of the dielectric ceramic composition as set forth in claim 1 , and an electrode layer.

Assignees

• Tdk Corp

Inventors

• Morigasaki Nobuto
• Yoshida Takeru
• Fukuoka Tomohisa
• Matsunaga Yuhta
• Komatsu Kazuhiro

Classifications

• C04B2235/85

  Intergranular or grain boundary phases · CPC title

• C04B2235/6562

  Heating rate · CPC title

• C04B2235/3239

  Vanadium oxides, vanadates or oxide forming salts thereof, e.g. magnesium vanadate · CPC title

• C04B2235/79

  Non-stoichiometric products, e.g. perovskites (ABO3) with an A/B-ratio other than 1 · CPC title

• C04B2235/6584

  at an oxygen percentage below that of air · CPC title