Composite implant

Patent metadata

Field	Value
Publication number	US-9439779-B2
Application number	US-201414486154-A
Country	US
Kind code	B2
Filing date	Sep 15, 2014
Priority date	Sep 23, 2009
Publication date	Sep 13, 2016
Grant date	Sep 13, 2016

Abstract

A composite interbody vertebral implant for facilitating fusion of adjacent vertebrae. The implant includes a first endplate of a porous metal material and a second endplate of a porous metal material which are configured to allow bone in-growth. The implant also includes a polymeric body positioned between and bonded to the first and second endplates such that polymeric material of the polymeric body is impregnated into pores of the first and second endplates to bond the components together. The implant may include a cavity extending through the composite implant configured to receive bone growth material to facilitate fusion between a first vertebra and a second vertebra.

First claim

What is claimed is:

1. A composite vertebral implant for positioning between adjacent vertebrae, the composite vertebral implant comprising:
a ring-like thermoplastic polymeric body having an inner surface and an inner shelf portion, the inner shelf portion having a first ledge surface and a second ledge surface;
a first ring-like porous member having a plurality of pores formed therein, the first ring-like porous member having a first surface on a first side of the first ring-like porous member;
a second ring-like porous member having a plurality of pores formed therein, the second ring-like porous member having a first surface on a first side of the second ring-like porous member;
wherein the first surface of the first-ring like porous member is configured to contact the first ledge surface of the inner shelf portion of the ring-like polymeric body; and
wherein the first surface of the second ring-like porous member is configured to contact the second ledge surface of the inner shelf portion of the ring-like polymeric body.

2. The composite vertebral implant of claim 1 , wherein the plurality of the pores proximate the first surface of the first ring-like porous member are mechanically connected to a portion of the thermoplastic material proximate the first ledge surface of the inner shelf portion of the ring-like polymeric body.

3. The composite vertebral implant of claim 2 , wherein the plurality of the pores proximate the first surface of the second ring-like porous member are mechanically connected to a portion of the thermoplastic material proximate the second ledge surface of the inner shelf portion of the ring-like polymeric body.

4. The composite vertebral implant of claim 3 , wherein the plurality of pores proximate the first surface of the second ring-like porous member are filled with a portion of the thermoplastic material proximate the second ledge surface of the inner shelf portion of the ring-like polymeric body.

5. The composite vertebral implant of claim 2 , wherein the plurality of the pores proximate the first surface of the first ring-like porous member are filled with a portion of the thermoplastic material proximate the first ledge surface of the inner shelf portion of the ring-like polymeric body.

6. The composite vertebral implant of claim 1 , wherein the first ring-like porous member includes a second surface on a second side of the first ring-like porous member, and
wherein the second surface of the first ring-like porous member is configured to be positioned against a first vertebra.

7. The composite vertebral implant of claim 6 , wherein the second ring-like porous member includes a second surface on a second side of the first ring-like porous member, and
wherein the second surface of the second ring-like porous member is configured to be positioned against a second vertebra.

8. The composite vertebral implant of claim 7 , further including a cavity, wherein the cavity extends from the second surface of the first ring-like porous member to the second surface of the second ring-like porous member.

9. The composite vertebral implant of claim 8 , wherein the cavity if configured to receive bone graft material therein.

10. The composite vertebral implant of claim 7 , wherein the second surface of the first ring-like porous member is configured promote bone in-growth into a portion of the plurality of pores proximate the second surface of the first ring-like porous member.

11. The composite vertebral implant of claim 10 , wherein the second surface of the second ring-like porous member is configured promote bone in-growth into a portion of the plurality of pores proximate the second surface of the second ring-like porous member.

12. The composite vertebral implant of claim 1 , wherein the ring-like thermoplastic polymeric body surrounds a perimeter of the first ring-like porous member and a perimeter of the second ring-like porous member.

13. The composite vertebral implant of claim 1 , wherein the first and the second ring-like porous members are formed of a porous metal material having a modulus of elasticity of about 1.5 to about 4 GPa.

14. The composite vertebral implant of claim 13 , wherein the polymeric body has a modulus of elasticity within about 3.0 GPa of the modulus of the elasticity of the porous metal material.

15. The composite vertebral implant of claim 1 , wherein the first and second ring-like porous members are formed of a porous metal material having a modulus of elasticity of about 3 to 4 GPa and the ring-like polymeric body has a modulus of elasticity within about 1 GPa of the modulus of elasticity of the porous metal material.

16. The composite vertebral implant of claim 1 , wherein the first and the second ring-like porous members are formed of a porous tantalum.

17. The composite vertebral implant of claim 16 , wherein the polymeric body is a polyether ether ketone (PEEK).

18. A composite vertebral implant for positioning between adjacent vertebrae, the composite vertebral implant comprising:
a first ring-like porous member having a plurality of pores formed therein, the first ring-like porous member having a first surface on a first side of the first ring-like porous member and a second surface on a second side of the first ring-like porous member;
a second ring-like porous member having a plurality of pores formed therein, the second ring-like porous member having a first surface on a first side of the second ring-like porous member and a second surface on a second side of the second ring-like porous member;
a ring-like thermoplastic polymeric body having an inner shelf portion, the inner shelf portion having a first ledge surface and a second ledge surface, and wherein the inner shelf portion is positioned between the first surface of the first ring-like porous member and the first surface of the second ring-like porous member; and
a cavity extending from the second surface of the first ring-like porous member to the second surface of the second ring-like porous member;
wherein a plurality of the pores proximate the first surface of the first ring-like porous member are filled by a portion of the ring-like thermoplastic polymeric body.

19. The composite vertebral implant of claim 18 , wherein a plurality of the pores proximate the first surface of the second ring-like porous member are filled by a portion of the thermoplastic ring-like polymeric body.

Assignees

• Zimmer Spine Inc

Inventors

• Zhang Kai
• Valois Christopher J
• Fang Zhibin
• Bassett Jeffrey A
• Zawadzki Steven A
• Kirt David C
• Spangle Steven E

Classifications

• B32B2307/538

  Roughness · CPC title

• A61F2/447 Primary

  substantially parallelepipedal, e.g. having a rectangular or trapezoidal cross-section · CPC title

• B32B27/065

  of foam · CPC title

• B32B2255/00

  Coating on the layer surface · CPC title

• A61F2250/0032

  differing in radiographic density · CPC title