Cable connector assembly

Patent metadata

Field	Value
Publication number	US-9437982-B2
Application number	US-201414458178-A
Country	US
Kind code	B2
Filing date	Aug 12, 2014
Priority date	Aug 12, 2013
Publication date	Sep 6, 2016
Grant date	Sep 6, 2016

Abstract

A cable connector assembly includes a connector comprising an insulative body, a number of conductive terminals received in the insulative body, and a printed circuit board (PCB) electrically connected with the conductive terminals; a cable having a plurality of core wires; and a number of electronic components disposed on the PCB. The insulative body includes a front face and a rear face opposite to the front face. The PCB has a front portion electrically connected with the conductive terminals, a rear portion electrically connected with the core wires, and a middle portion connecting the front portion and the rear portion. The rear portion has a number of first pads electrically connected with the core wires. The front portion and the middle portion are disposed in the insulative body and the rear portion is disposed outside of the insulative body.

First claim

What is claimed is:

1. A cable connector assembly comprising:
a tubular insulative housing defining a front mating space and a rear mounting space commonly extending through the housing in a front-to-back direction;
a plurality of contacts disposed in the housing with corresponding contacting sections around the mating space;
a PCB (printed circuit board) defining a front portion, a middle portion and a rear portion in sequence along the front-to-back direction and configured to be only forwardly assembled into the mounting space via a rear face of the housing, tail sections of said contacts mechanically and electrically connected to said front portion, a plurality of electronic components mounted upon said middle portion, and a plurality of wires with exposed conductors at front ends thereof soldered upon said rear portion; wherein
at least the front portion and the middle portion are both commonly protectively received in the mounting space in a condition that the tail sections of the contacts are pre-assembled to the PCB before both said contacts and said PCB are commonly assembled into the housing via said rear face.

2. The cable connector assembly as claimed in claim 1 , wherein the rear portion is equipped with a stopper to abut against the housing for preventing excessive insertion of the PCB into the mounting space.

3. The cable connector assembly as claimed in claim 1 , wherein said contacts are unified together via an insulative spacer around the corresponding tail sections.

4. The cable connector assembly as claimed in claim 3 , wherein said insulative spacer includes means for retaining to the housing.

5. The cable connector assembly as claimed in claim 3 , wherein said spacer is asymmetric in a vertical direction perpendicular to said front-to-back direction while is symmetric in a transverse direction perpendicular to both said front-to-back direction and said vertical direction so as to have one only orientation for insertion into the mounting space.

6. The cable connector assembly as claimed in claim 3 , wherein the housing defines a plurality of slots around the mating space to receive the corresponding contacts therein, respectively.

7. The cable connector assembly as claimed in claim 1 , wherein the rear portion is exposed outside of the rear face for inspecting soldering between pads of the PCB and the corresponding wires, respectively.

8. The cable connector assembly as claimed in claim 1 , wherein a dimension of a sum of the front portion and the middle portion is around one half of a length of the housing along said front-to-back direction.

9. A method of making an electrical connector, comprising steps of:
providing an insulative housing with a receiving space along a front-to-back direction;
providing a printed circuit board (PCB) with a front portion, a middle portion and a rear portion in sequence along said front-to-back direction;
pre-assembling a plurality of contacts with front mating sections and rear mounting sections to the front portion of the PCB;
providing a plurality of electronic components mounted upon the middle portion;
inserting the pre-assembled contacts and PCB into the receiving space via a rear face of the housing to have both the front portion and the middle portion protectively received in the receiving space without exposure; and
providing a plurality of wires with corresponding conductors mechanically and electrically connected to the rear portion.

10. The method as claimed in claim 9 , wherein the step of pre-assembling comprises unifying the contacts together via an insulative spacer around the mounting sections so as to not only facilitate connection between the mounting sections and the front portion but also facilitate insertion of the contacts into the housing.

Assignees

• Hon Hai Prec Ind Co Ltd

Inventors

• Wu Jerry
• Chen Jun
• Meng Fan-Bo

Classifications

• H01R13/665 Primary

  with built-in electronic circuit (H01R13/70, H01R13/719 take precedence) · CPC title

• H01R43/20

  for assembling or disassembling contact members with insulating base, case or sleeve · CPC title

• Y10T29/49174

  Assembling terminal to elongated conductor · CPC title