Polyester resin composition having good yellowing resistance and impact resistance

Patent metadata

Field	Value
Publication number	US-9437790-B2
Application number	US-201214367416-A
Country	US
Kind code	B2
Filing date	Dec 26, 2012
Priority date	Dec 28, 2011
Publication date	Sep 6, 2016
Grant date	Sep 6, 2016

Abstract

The polyester resin composition of the present invention is characterized by comprising: (A) 100 parts by weight of a high heat resistant polyester resin having a main chain formed by a structure derived from aromatic dicarboxylic acid and alicyclic diol, wherein the melting point of the high heat resistant polyester resin is 200° C. or more; (B) 0.1 to 80 parts by weight of white pigment; and (C) 1 to 40 parts by weight of polyolefin copolymer. The resin composition of the present invention further comprises 1 to 40 parts by weight of a high stiffness polyester resin having a main chain comprising a structure derived from aromatic dicarboxylic acid and aliphathic diol. The molding foam, which is obtained from the polyester resin composition and the manufactured polyester resin composition, has good flexibility, heat resistance, and yellowing resistance and can be used for an LED reflecting plate due to having improved impact strength.

First claim

That which is claimed is:

1. A polyester resin composition comprising:
(A) 100 parts by weight of polyester resin, wherein the polyester resin is an ethylene glycol modified polycyclohexanedimethylene terephthalate based resin including a main chain derived from terephthalic acid and a diol component including 15 to less than 100 mol % of 1,4-cyclohexanedimethanol and greater than 0 to 85 mol % of ethylene glycol and having a melting point of 200° C. or more;
(B) 0.1 to 80 parts by weight of white pigment; and
(C) 1 to 40 parts by weight of polyolefin copolymer,
wherein the ethylene glycol modified polycyclohexanedimethylene terephthalate based resin (A) includes repeat units from ethylene glycol and repeat units represented by Chemical Formula 1:

wherein n is an integer from 50 to 500.

2. The polyester resin composition of claim 1 , wherein the diol component of the polyester resin (A) further comprises one or more C 6 -C 21 aromatic diols, C 3 -C 8 aliphatic diols, or a combination thereof.

3. The polyester resin composition of claim 2 , wherein the C 6 -C 21 aromatic diols or the C 3 -C 8 aliphatic diols comprise propane-1,3-diol, butane-1,4-diol, pentane-1,5-diol, hexane-1,6-diol, 3-methylpentane-2,4-diol, 2-methylpentane-1,4-diol, 2,2,4-trimethylpentan-1,3-diol, 2-ethylhexane-1,3-diol, 2,2-diethylpropane-1,3-diol, 1,4-cyclobutanedimethanol, 2,2-bis-(hydroxyethoxyphenyl)-propane, 2,2-bis-(4-hydroxypropoxyphenyl)-propane or a combination thereof.

4. The polyester resin composition of claim 1 , wherein the white pigment (B) comprises titanium oxide, zinc oxide, zinc sulfide, white lead, zinc sulfate, barium sulfate, calcium carbonate, aluminum oxide, or a combination thereof.

5. The polyester resin composition of claim 1 , wherein the white pigment (B) is titanium dioxide having an average particle diameter of 0.05 to 2.0 μm.

6. The polyester resin composition of claim 1 , wherein the polyolefin copolymer (C) comprises polyethylene, polypropylene, ethylene-propylene copolymer or a combination thereof as main chain in an amount of 70 to 95% by weight.

7. The polyester resin composition of claim 1 , wherein the polyester resin composition further comprises one or more additives selected from the group consisting of fluorescence brightening agents, lubricants, release agents, nucleating agents, antistatic agents, stabilizers, reinforcement materials, inorganic additives, colorants, and combinations thereof.

8. The polyester resin composition of claim 1 , wherein the polyester resin composition has an initial reflectance measured at a 440 nm wavelength light of 90% or more, a reflectance reduction measured after the specimen is illuminated by a LED light source having a wavelength of 440 nm for 144 hours at a temperature of 85° C. and relative humidity of 85% of less than 10%, and a change of yellowing index (ΔYI) measured after the specimen is illuminated by a LED light source having a wavelength of 440 nm for 144 hours at a temperature of 85° C. and relative humidity of 85% of less than 5.

9. The polyester resin composition of claim 1 , wherein the polyester resin composition has an Izod impact strength of 18 kgfcm/cm or more measured in accordance with ASTM D256 with a thickness of ⅛″.

10. The polyester resin composition of claim 1 , wherein the polyolefin copolymer (C) comprises a functional group which has compatibility with resistant polyester resin (A) as a graft copolymerized branch in an amount of 5 to 30% by weight.

11. The polyester resin composition of claim 10 , wherein the functional group which has compatibility with the polyester resin (A) comprises an acrylate group comprising methylacrylate, ethylacrylate or butylacrylate, a modified ester group, an arylate group, an acrylonitrile group, or a combination thereof.

12. The polyester resin composition of claim 1 , wherein the polyester resin composition further comprises 80 parts by weight or less of a filler (E) based on 100 parts by weight of the polyester resin (A).

13. The polyester resin composition of claim 12 , wherein the filler (E) comprises carbon fibers, glass fibers, boron fibers, glass beads, glass flakes, carbon black, diatomaceous earth, clay, kaolin, talc, mica, calcium carbonate, wollastonite, potassium titanate whiskers, aluminum boric acid whiskers, zinc oxide whiskers, calcium whiskers, or a combination thereof.

14. The polyester resin composition of claim 13 , wherein the glass fibers have an average length of 0.1 to 20 mm, and an aspect ratio of 10 to 2,000.

15. The polyester resin composition of claim 1 , further comprising (D) 1 to 40 parts by weight of polyester resin including a main chain derived from aromatic dicarboxylic acid and aliphatic diol based on 100 parts by weight of the polyester resin (A).

16. The polyester resin composition of claim 15 , wherein the polyester resin (D) comprises polybutylene terephthalate based resin or polyethylene terephthalate based resin.

17. The polyester resin composition of claim 16 , wherein the polyethylene terephthalate based resin is polyethylene terephthalate, a copolymer of polyethylene terephthalate with polytetramethylene glycol, polypropylene glycol, aliphatic polyester, aliphatic polyamide, or a combination thereof.

18. The polyester resin composition of claim 16 , wherein the polybutylene terephthalate based resin is polybutylene terephthalate, a copolymer of polybutylene terephthalate with polytetramethylene glycol, polyethylene glycol, polypropylene glycol, aliphatic polyester, aliphatic polyamide, or a combination thereof.

19. The polyester resin composition of claim 16 , wherein the polyethylene terephthalate based resin is glycol modified polyethylene terephthalate comprising terephthalic acid copolymerized with diol components which include ethylene glycol in amount of more than 50 mole % and 1,4-cyclohexane dimethanol in amount of less than 50 mole %, wherein the polyethylene terephthalate based resin is not the same as the polyester resin (A).

20. A molded article prepared from the polyester resin composition of claim 1 .

21. The molded article of claim 20 , wherein the molded article is a reflector for a LED.

Assignees

• Cheil Ind Inc

Inventors

• Kim Pil Ho
• Shim In Sik
• Lim Jong Cheol
• Song Sun Ho
• Lee Sang Hwa

Classifications

• C08K3/013

  Fillers, pigments or reinforcing additives · CPC title

• C08L2203/20

  use in electrical or conductive gadgets · CPC title

• C08L67/02 Primary

  Polyesters derived from dicarboxylic acids and dihydroxy compounds (C08L67/06 takes precedence) · CPC title

• C08K3/22

  of metals · CPC title

• C08L23/02

  not modified by chemical after-treatment · CPC title