Torque sensor

Patent metadata

Field	Value
Publication number	US-9435703-B2
Application number	US-201314386397-A
Country	US
Kind code	B2
Filing date	Jan 31, 2013
Priority date	Mar 22, 2012
Publication date	Sep 6, 2016
Grant date	Sep 6, 2016

Abstract

A torque sensor includes a magnetism generation portion that rotates together with a first shaft, a rotating magnetic circuit portion that rotates together with a second shaft, a fixed magnetic circuit portion fixed to a housing, a magnetism detector that detects a magnetic flux density guided from the magnetism generation portion to the fixed magnetic circuit portion through the rotating magnetic circuit portion in accordance with torsional deformation of the torsion bar, and a shield disposed between the rotating magnetic circuit portion and the magnetism detector in order to shield the magnetism detector magnetically.

First claim

The invention claimed is:

1. A torque sensor that detects torque acting on a torsion bar that connects a first shaft and a second shaft, which are supported in a housing to be free to rotate, comprising:
a magnetism generation portion that rotates together with the first shaft;
a rotating magnetic circuit portion that rotates together with the second shaft;
a fixed magnetic circuit portion fixed to the housing;
a magnetism detector that detects a magnetic flux density guided from the magnetism generation portion to the fixed magnetic circuit portion through the rotating magnetic circuit portion in accordance with torsional deformation of the torsion bar; and
a shield disposed between the rotating magnetic circuit portion and the magnetism detector, the shield being configured to shield the magnetism detector magnetically,
wherein
the rotating magnetic circuit portion comprises a first soft magnetic ring and a second soft magnetic ring to which magnetic flux generated by the magnetism generation portion is guided in accordance with the torsional deformation of the torsion bar,
the fixed magnetic circuit portion comprises a first magnetic flux collecting yoke and a second magnetic flux collecting yoke disposed to face each other via a magnetic gap in which the magnetism detector is disposed,
the shield is disposed between the first magnetic flux collecting yoke and the second magnetic flux collecting yoke via respective predetermined gaps, the shield is configured to guide flux leakage generated in the rotating magnetic circuit portion between the first magnetic flux collecting yoke and the second magnetic flux collecting yoke, and
the shield, the first magnetic flux collecting yoke, and the second magnetic flux collecting yoke are arranged outside the first soft magnetic ring and the second soft magnetic ring in a radial direction.

2. The torque sensor as defined in claim 1 , wherein
an entirety of the magnetism detector is completely located on a first side of the shield, and
an entirety of the rotating magnetic circuit portion is completely located on a second side of the shield, the second side opposite to the first side.

3. The torque sensor as defined in claim 1 , wherein
the first shaft and the second shaft are rotatable about a common rotation axis, and
an entirety of the magnetism detector is farther from the rotation axis than the shield.

4. The torque sensor as defined in claim 1 , wherein an inner peripheral surface of the shield is coplanar with inner peripheral surfaces of the first magnetic flux collecting yoke and the second magnetic flux collecting yoke.

5. A torque sensor that detects torque acting on a torsion bar that connects a first shaft and a second shaft, which are supported in a housing to be free to rotate, comprising:
a magnetism generation portion that rotates together with the first shaft;
a rotating magnetic circuit portion that rotates together with the second shaft;
a fixed magnetic circuit portion fixed to the housing;
a magnetism detector that detects a magnetic flux density guided from the magnetism generation portion to the fixed magnetic circuit portion through the rotating magnetic circuit portion in accordance with torsional deformation of the torsion bar; and
a shield disposed between the rotating magnetic circuit portion and the magnetism detector, the shield being configured to shield the magnetism detector magnetically,
wherein
the rotating magnetic circuit portion comprises a first soft magnetic ring and a second soft magnetic ring to which magnetic flux generated by the magnetism generation portion is guided in accordance with the torsional deformation of the torsion bar,
the fixed magnetic circuit portion comprises a first magnetic flux collecting ring and a second magnetic flux collecting ring provided along respective outer peripheries of the first soft magnetic ring and the second soft magnetic ring,
the shield is disposed between the first magnetic flux collecting ring and the second magnetic flux collecting ring via respective predetermined gaps, the shield is configured to guide flux leakage generated in the rotating magnetic circuit portion between the first magnetic flux collecting ring and the second magnetic flux collecting ring, and
the shield is arranged outside the first soft magnetic ring and the second soft magnetic ring in a radial direction.

6. The torque sensor as defined in claim 5 , wherein the shield has a curvature radius substantially identical to curvature radiuses of the first magnetic flux collecting ring and the second magnetic flux collecting ring.

7. The torque sensor as defined in claim 5 , wherein the shield has a thickness substantially identical to thicknesses of the first magnetic flux collecting ring and the second magnetic flux collecting ring.

8. A torque sensor that detects torque acting on a torsion bar that connects a first shaft and a second shaft, which are supported in a housing to be free to rotate, comprising:
a magnetism generation portion that rotates together with the first shaft;
a rotating magnetic circuit portion that rotates together with the second shaft;
a fixed magnetic circuit portion fixed to the housing;
a magnetism detector that detects a magnetic flux density guided from the magnetism generation portion to the fixed magnetic circuit portion through the rotating magnetic circuit portion in accordance with torsional deformation of the torsion bar; and
a shield disposed between the rotating magnetic circuit portion and the magnetism detector, the shield being configured to shield the magnetism detector magnetically,
wherein the fixed magnetic circuit portion comprises a first magnetic flux collecting yoke and a second magnetic flux collecting yoke respectively including a first projecting portion and a second projecting portion disposed to face each other via a magnetic gap in which the magnetism detector is disposed,
the first magnetic flux collecting yoke and the second magnetic flux collecting yoke respectively include a first extension portion and a second extension portion formed by extending respective parts thereof, and
the shield is constituted by the first extension portion and the second extension portion, which are disposed to face each other via a predetermined gap.

9. The torque sensor as defined in claim 1 , wherein the shield has a curvature radius substantially identical to curvature radiuses of inner peripheral surfaces of the first magnetic flux collecting yoke and the second magnetic flux collecting yoke.

10. A torque sensor that detects torque acting on a torsion bar that connects a first shaft and a second shaft, which are supported in a housing to be free to rotate, comprising:
a magnetism generation portion that rotates together with the first shaft;
a rotating magnetic circuit portion that rotates together with the second shaft;
a fixed magnetic circuit portion fixed to the housing;
a magnetism detector that detects a magnetic flux density guided from the magnetism generation portion to the fixed magnetic circuit portion through the rotating magnetic circuit portion in accordance with torsional deformation of the torsion bar; and
a shield disposed between the rotating magnetic circuit portion and the magnetism detector, the shield being configured to shield the magnetism detector magnetically,
wherein
the rotating magnetic circuit portion comprises a first soft magnetic ring and a second soft magnetic ring to which magnetic flux generated by the magnetism generation portion is guided in accordance with the torsional deformation of the torsion bar,
the fixed magnetic circuit portion comprises a first magnetic flux collecting ring and a second magn

Assignees

• Kayaba Industry Co Ltd
• Kyb Corp

Inventors

• Maehara Hideo
• Yamada Ryota
• Tsutsumi Kazuhiko
• Hayashi Takayuki

Classifications

• G01L5/221

  to steering wheels, e.g. for power assisted steering · CPC title

• G01L3/101 Primary

  involving magnetic or electromagnetic means · CPC title

• G01L3/105

  involving inductive means (G01L3/102, G01L3/104 take precedence) · CPC title

• G01D5/145

  influenced by the relative movement between the Hall device and magnetic fields (see G01R33/06) · CPC title

• B62D15/02

  Steering position indicators {; Steering position determination; Steering aids} · CPC title