Coloured technical ceramic bodies and method for preparing the same

Patent metadata

Field	Value
Publication number	US-9434654-B2
Application number	US-201314647642-A
Country	US
Kind code	B2
Filing date	Dec 20, 2013
Priority date	Dec 21, 2012
Publication date	Sep 6, 2016
Grant date	Sep 6, 2016

Abstract

The present invention relates to novel technical ceramic bodies and a method for preparing these technical ceramic bodies. The method of the invention for the production of a coloured technical ceramic body comprises the following steps: providing a composition comprising alumina, at least one pigment component and optionally binder materials, preparing a green body from this composition, optionally debinding the green body, thereafter subjecting the green body to a treatment with a metal-containing preparation as a further pigment component, and sintering the treated green body. The coloured technical ceramic body of the present invention consists of alumina as a technical ceramic material, the technical ceramic body comprising a first coloured area and a second coloured area of a different colour, whereby the first coloured area contains a first pigment component, and the second coloured area contains a second pigment component in combination with the first pigment component.

First claim

The invention claimed is:

1. Method for the production of a coloured technical ceramic body, comprising the following steps:
providing a composition comprising alumina as the major component, magnesium in an amount of 0.0008 to 5% by weight, calculated as the amount of magnesia in the composition, at least one pigment component and optionally binder materials,
preparing a green body from this composition,
optionally debinding the green body,
thereafter subjecting the green body to a treatment with a metal-containing preparation as a further pigment component, and
sintering the treated green body.

2. The method of claim 1 , wherein the composition comprises the binder materials and the method includes the debinding step which consists in treating the green body with heat, or in treating the green body with an aqueous solution and subsequently drying the treated green body.

3. The method of claim 1 wherein the at least one pigment component is a metal selected from the group consisting of chromium, nickel, manganese, vanadium, titanium and iron which metal is present in substitution at one of the alumina lattice sites.

4. The method of claim 1 wherein the composition which is provided in the first step consists of:
0.4-5% by weight of at least one of Cr, Co, Ni, Mn, V, Ti or Fe
0.0008-0.5% by weight of Mg,
0.05-6% by weight of a lanthanide element, and
up to 100% weight alumina,
these amounts being calculated on the basis of the oxides of the elements which are present.

5. Method for the production of a coloured technical ceramic body, comprising the following steps:
providing a composition comprising alumina as the major component, at least one pigment component and optionally binder materials,
preparing a green body from this composition,
optionally debinding the green body,
thereafter subjecting the green body to a treatment with a metal-containing preparation as a further pigment component, and
sintering the treated green body,
the composition consisting of
1.0-3.0 wt-% of Cr 2 O 3 ,
0.05-0.5 wt-% of MgO,
0.1-5 wt-% of Er 2 O 3 and
the remainder of alumina.

6. Method for the production of a coloured technical ceramic body, comprising the following steps:
providing a composition comprising alumina as the major component, at least one pigment component and optionally binder materials,
preparing a green body from this composition,
debinding the green body, wherein the treatment with heat for debinding the green body is conducted at a temperature in the range of 700 to 1200° C.,
thereafter subjecting the green body to a treatment with a metal-containing preparation as a further pigment component, and
sintering the treated green body.

7. The method of claim 1 , whereby the green body is subjected partly to treatment with the metal-containing preparation.

8. The method of claim 1 , wherein the treatment with the metal-containing preparation is an impregnation with a solution of at least one metallic salt as a further pigment component, which is followed by drying of the impregnated body.

9. Method for the production of a coloured technical ceramic body, comprising the following steps:
providing a composition comprising alumina as the major component, at least one pigment component and optionally binder materials,
preparing a green body from this composition,
optionally debinding the green body,
thereafter subjecting the green body to a treatment with a metal-containing preparation as a further pigment component, and
sintering the treated green body,
wherein the treatment with the metal-containing preparation is an impregnation with a solution of at least one metallic salt as a further pigment component, which is followed by drying of the impregnated body, and
wherein the impregnating solution is a solution of at least one salt of a metal selected from the group consisting of Co, Cu, Cr, Fe, Mg, Mn, Mo, Ni, Ti, and Zn in at least one of water and an organic solvent.

10. The method of claim 8 , wherein the drying step after the impregnation is conducted at ambient temperature during 12 to 24 hours, or at 60-100° C. during 1 to 60 minutes.

11. The method of claim 1 , wherein the green body which has been treated with a metal-containing preparation as a further pigment component and has been optionally dried is sintered at a temperature of between 1250 and 1700° C.

12. The method of claim 1 , wherein the coloured technical ceramic body is a watch component.

13. A coloured technical ceramic body,
comprising as a major component of its composition alumina as a technical ceramic material,
the technical ceramic body comprising a first coloured area and a second coloured area of a different colour,
whereby the first coloured area contains a first pigment component, and
the second coloured area contains a second pigment component in combination with the first pigment component,
wherein the first coloured area has a red colour and the second coloured area has a blue colour.

14. A coloured technical ceramic body,
comprising as a major component of its composition alumina as a technical ceramic material,
the technical ceramic body comprising a first coloured area and a second coloured area of a different colour,
whereby the first coloured area contains a first pigment component, and
the second coloured area contains a second pigment component in combination with the first pigment component,
wherein the first pigment component is Cr present in substitution in the alumina crystal lattice and the second pigment component is a complex inorganic pigment compound showing a spinel crystal structure of space group Fd-3 m.

15. The coloured technical ceramic body according to claim 14 , wherein the first coloured area has a red colour and the second coloured area has a blue colour.

16. The coloured technical ceramic body according to claim 14 which is a watch bezel.

17. The method of claim 9 , wherein the drying step after the impregnation is conducted at ambient temperature during 12 to 24 hours, or at 60-100° C. during 1 to 60 minutes.

18. The method of claim 1 , wherein the green body which has been treated with a metal-containing preparation as a further pigment component and is sintered at a temperature of between 1550 and 1670° C.

19. The coloured technical ceramic body according to claim 13 , comprising as a major component of its composition alumina as a technical ceramic material and having the following composition:
0.4-5% by weight of at least one of Cr, Co, Ni, Mn, V, Ti or Fe
0.0008-0.5% by weight of Mg, calculated as the amount of magnesia in the composition,
0.05-6% by weight of a lanthanide element, and
up to 100% weight alumina,
these amounts being calculated on the basis of the oxides of the elements which are present.

20. The coloured technical ceramic body according to claim 14 , comprising as a major component of its composition alumina as a technical ceramic material and having the following composition:
0.4-5% by weight of at least one of Cr, Co, Ni, Mn, V, Ti or Fe
0.0008-0.5% by weight of Mg, calculated as the amount of magnesia in the composition,
0.05-6% by weight of a lanthanide element, and
up to 100% weight alumina,
these amounts being calculated on the basis of the oxides of the elements which are present.

Assignees

• Rolex Sa

Inventors

• Pujol Ollivier
• Bienvenu Carine

Classifications

• C04B41/009

  characterised by the material treated · CPC title

• G04B37/226

  coated with a metallic layer · CPC title

• C04B41/5007

  with salts or salty compositions, e.g. for salt glazing (C04B41/5006 takes precedence) · CPC title

• C04B2235/9661

  Colour · CPC title

• C04B35/64 Primary

  Burning or sintering processes (C04B33/32 takes precedence {; powder metallurgy B22F}) · CPC title